IiGiya zeSilingi yeSamente

Ishishini lesamente lixhomekeke kwizixhobo ezahlukeneyo zoomatshini ukuvelisa isamente ngokufanelekileyo, kwaye iigiya zidlala indima ebalulekileyo ekusebenzeni kwee-oven zesamente. Iigiya zisetyenziswa kuzo zonke iindawo ze-oven yesamente ukuze kube lula ukuhamba nokujikeleza kwezinto kunye nokuqinisekisa ukusebenza kakuhle nangokuqhubekayo kwe-oven.

Enye yezona ndawo ziphambili apho kusetyenziswa khona iigiya kwii-oven zesamente kukujikeleza kwe-oven ngokwayo. I-oven sisithando esikhulu esisilinda esifudumeza izinto eziluhlaza kumaqondo obushushu aphezulu ukuze kuveliswe i-cement clinker. Iigiya ze-Helical, ii-spur gears kunye neegiya ze-cylindrical zihlala zisetyenziselwa ukuqhuba ukujikeleza kwe-oven. Ezi giya zibalulekile ekudluliseleni amandla emoto kwi-oven, zivumela ukuba ijikeleze ngesantya esichanekileyo esifunekayo kwinkqubo yokuvelisa isamente.

Ukongeza ekujikelezweni kwesitovu, iigiya zisetyenziswa kwezinye izinto ezibalulekileyo kwinkqubo yesitovu. Umzekelo, iigiya ezijikelezayo zihlala zisetyenziswa kwiirola ezixhasa isitovu, ezinceda ukugcina uzinzo kunye nokulungelelana njengoko isitovu sijikeleza. Iigiya zeSpur zingasetyenziswa kwinkqubo yokuqhuba isitovu ukubonelela nge-torque efunekayo kunye nolawulo lwesantya kwizixhobo ezahlukeneyo zokuncedisa.

Ukusetyenziswa kweegiya kwii-oven zesamente kubalulekile ukuqinisekisa ukuthembeka nokusebenza kakuhle kwenkqubo yemveliso. Ezi giya zenzelwe ukumelana namaqondo obushushu aphezulu, imithwalo enzima kunye nemisebenzi eqhubekayo enxulumene nokuveliswa kwesamente. Ukuthambisa ngokufanelekileyo kunye nokugcinwa kweegiya kubalulekile ekuthinteleni ukuguguleka nokuqinisekisa ukusebenza kakuhle, ekugqibeleni kunegalelo kwimveliso iyonke kunye nobude bexesha le-oven yakho.

Ngamafutshane, iigiya ziyinxalenye ebalulekileyo ekusebenzeni kwee-oven zesamente, zidlala indima ebalulekileyo ekukhuthazeni ukujikeleza komzimba we-oven kunye nokuxhasa iinkqubo ezahlukeneyo zokuncedisa. Ukusetyenziswa kweegiya ezijiyileyo, ezijiyileyo neziyi-cylindrical kwishishini lesamente kubonisa ukubaluleka kobunjineli obuchanekileyo kunye nezixhobo zoomatshini ezinokuthenjwa kwimveliso yesamente.

IiGiya zoMxubi weSamente

Izixhobo zokuxuba isamente zizixhobo ezibalulekileyo kumashishini okwakha nesamente. Zisetyenziselwa ukuxuba isamente, amanzi kunye ne-aggregate ukwenza ikhonkrithi, ethi emva koko isetyenziswe kwiiprojekthi ezahlukeneyo zokwakha. Izixhobo zokuxuba isamente zidlala indima ebalulekileyo ekusebenzeni kwezixhobo zokuxuba isamente njengoko zinceda ukuxuba izinto kakuhle nangokufanelekileyo. Kukho iintlobo ezahlukeneyo zezixhobo zokuxuba isamente, nganye inenjongo ethile.

1. I-Spur gear: I-Spur gear yeyona ntlobo ixhaphakileyo yezixhobo zokuxuba isamente. Zinamazinyo athe tye kwaye zifakelwe kwiishafti ezilinganayo. Ezi gear zisetyenziselwa ukudlulisa amandla ukusuka kwimoto ukuya kwidrama yomxubi. Zisebenza kakuhle kwaye zifanelekile ukusetyenziswa apho ingxolo ingeyongxaki.

2. Iigiya zeHelical: Iigiya zeHelical zikwasetyenziswa nakwizixhobo zokuxuba zesamente, ingakumbi izixhobo zokuxuba ezinzima. Ezi giya zinamazinyo e-helical, abonelela ngokusebenza okuthambileyo nokuzolileyo kunezixhobo zokuxuba. Zilungele ukusetyenziswa apho ukunciphisa ingxolo kubalulekile kwaye zinomthamo ophezulu wokuthwala umthwalo.

3. Iigiya zeBevel: Iigiya zeBevel zisetyenziswa kwizixhobo zokuxuba zesamente ukutshintsha indlela yokudlulisela umbane. Zihlala zisetyenziswa kwizixhobo zokuxuba ukudlulisa umbane ukusuka kwimoto ukuya kwidrama kwii-engile zasekunene. Iigiya zeBevel zidlulisela umbane ngokufanelekileyo phakathi kweeshafti ezidibana kwiidigri ezingama-90.

Ukusetyenziswa kwezi giya kwizixhobo zokuxuba isamente kubalulekile ekusebenzeni kakuhle nangokuthembekileyo kwezixhobo. Iigiya zeSpur zinoxanduva lokuhambisa umbane oyintloko, iigiya ezijikelezayo ziqinisekisa ukusebenza kakuhle nangokuzolileyo, kwaye iigiya zebevel zinceda ekutshintsheni indlela yokuhambisa umbane.

Ngamafutshane, uhlobo lweegiya ezisetyenziswa kwizixhobo zokuxuba isamente zidlala indima ebalulekileyo ekusebenzeni kwezi zixhobo zibalulekileyo kwishishini lesamente. Uhlobo ngalunye lwezixhobo lunenjongo ethile kwaye lunceda ekuxubeni isamente, amanzi kunye ne-aggregate ngempumelelo ukuvelisa ikhonkrithi esemgangathweni ophezulu kwiiprojekthi zokwakha. Ukuqonda injongo yezi giya kubalulekile ekuqinisekiseni ukugcinwa nokusebenza ngokufanelekileyo kwezixhobo zokuxuba isamente kwishishini.

IiGiya zokuSila iiBhola

Iibhola ezitshizayo zizixhobo ezibalulekileyo kwishishini lesamente zokusila izinto zibe yimipuphu ecolekileyo. Inkqubo yokusila ibhola ibandakanya ukusetyenziswa kwebhola etshizayo, esisixhobo esisilinda esixhotyiswe ngeebhola zentsimbi ezijikeleza i-axis yaso, nto leyo ebangela ukuba iibhola ziwele kwakhona kwisilinda zize zigutyungelwe zizinto eziza kugaywa. Iigiya zidlala indima ebalulekileyo ekusebenzeni kweebhola ezitshizayo, njengoko zinoxanduva lokudlulisa intshukumo yokujikeleza ukusuka kwimoto ukuya kwisilinda yebhola etshizayo.

Kwishishini lesamente, iibhola ezisebenza ngomatshini zifuna iigiya ikakhulu kwinkqubo yokusila. Iigiya ziyafuneka ukulawula isantya sokujikeleza kwebhola, ukuqinisekisa ukuba inkqubo yokusila isebenza kakuhle kwaye ihambelana. Ukujikeleza kwesilinda yesinyithi kuqhutywa yindibano yegiya, eqhagamshelwe kwimoto. Oku kuvumela intshukumo elawulwayo yeebhola zentsimbi ngaphakathi kwesilinda, ethi yona ityumze kwaye isile izixhobo zibe buthambile obufunekayo.

Iigiya ezikwiibhola zokugaya ziphantsi koxinzelelo olukhulu kunye nokuguguleka ngenxa yemithwalo enzima kunye nokusebenza rhoqo. Ke ngoko, kubalulekile ukusebenzisa iigiya ezikumgangatho ophezulu ezenzelwe ukumelana neemeko ezinzima zoshishino lwesamente. Iigiya kufuneka zenziwe ngokuchanekileyo ukuqinisekisa ukusebenza okuthe tye nokuthembekileyo kwebhola yokugaya.

Ukongeza, ukuthambisa ngokufanelekileyo iigiya kubalulekile ukunciphisa ukungqubana nokuguguleka, ngaloo ndlela kwandise ubomi beegiya nokuqinisekisa ukusebenza kakuhle kwesixhobo sokugalela ibhola. Ukugcinwa rhoqo kunye nokuhlolwa kweegiya kuyafuneka ukuze kuchongwe kwaye kulungiswe nayiphi na imiba enokubakho enokuvela, kuthintelwe ixesha elibizayo lokungasebenzi kunye nokuqinisekisa ukusebenza okuqhubekayo kwesixhobo sokugalela ibhola.

Ukuqukumbela, iibhola ezisebenza kwishishini lesamente zifuna iigiya ukuze zilawule isantya sokujikeleza kwesilinda yokugaya ngexesha lenkqubo yokusila. Iigiya zidlala indima ebalulekileyo ekuqinisekiseni ukusebenza kakuhle nokuthembeka kwemisebenzi yokugaya iibhola, nto leyo ezenza zibe yinxalenye ebalulekileyo ekuvelisweni kwesamente. Ukukhetha, ukugcinwa, kunye nokuthambisa iigiya ngokufanelekileyo kubalulekile ekusebenzeni kakuhle kweebhola ezisebenza kwishishini lesamente.

Iigiya zeeConveyors zeBelt

Kwishishini lesamente, iibhanti zokuthutha zidlala indima ebalulekileyo ekuthuthweni kwezinto eziluhlaza, i-clinker kunye neemveliso ezigqityiweyo ngexesha lenkqubo yemveliso. Ezi bhanti zokuthutha zisebenza ngeegiya, eziyinxalenye ebalulekileyo yokuqinisekisa ukusebenza kakuhle nangokufanelekileyo kwenkqubo yokuthutha.

Iigiya zibaluleke kakhulu kwiibhanti zokuhambisa impahla kwishishini lesamente ngenxa yobunzima bezinto ezithuthwayo. Umthwalo ophezulu kunye nokurhawuzelelwa kwezinto kubeka uxinzelelo olukhulu kwinkqubo yokuhambisa impahla, kufuna iigiya eziqinileyo nezithembekileyo ukuqhuba iibhanti zokuhambisa impahla.

Enye yezona ndawo ziphambili apho kufuneka khona iigiya kwiibhanti zokuhambisa impahla kwishishini lesamente yinkqubo yokuqhuba. Iigiya zinoxanduva lokudlulisa amandla ukusuka kwimoto ukuya kwiibhanti zokuhambisa impahla ezihambisa izinto kumgca wemveliso. Ukukhetha igiya elifanelekileyo kubalulekile ukuqinisekisa ukuba i-conveyor yakho inokusingatha umthwalo ofunekayo kwaye isebenze ngokufanelekileyo.

Ukongeza, iigiya zibalulekile ekulawuleni isantya kunye ne-torque yebhanti yokuhambisa. Amanqanaba ahlukeneyo enkqubo yokuvelisa isamente anokufuna isantya esahlukileyo sokuhambisa, kwaye iigiya zidlala indima ebalulekileyo ekuboneleleni ngolawulo lwesantya olufunekayo. Ukongeza, iimfuno ze-torque zinokutshintshatshintsha ngokuxhomekeke kumthwalo othuthwayo, kwaye iigiya kufuneka zikwazi ukujongana nolu tshintsho ukuthintela ukungaphumeleli kwenkqubo.

Ukongeza, iigiya zibalulekile ekuqinisekiseni ukuthembeka kunye nobude bexesha leebhanti zokuhambisa iibhanti kwishishini lesamente. Iigiya eziyilwe kakuhle nezigcinwe kakuhle zinokunciphisa ixesha lokungasebenzi kunye neendleko zokulungisa, ngaloo ndlela zonyusa ukusebenza kakuhle kwenkqubo yemveliso.

Ngamafutshane, indima yeegiya kwiibhanti zokuhambisa impahla kwishishini lesamente ibaluleke kakhulu. Ukusuka kwiibhanti zokuhambisa impahla ukuya ekulawuleni isantya kunye ne-torque, iigiya zibalulekile ekusebenzeni kakuhle nangokufanelekileyo kweenkqubo zokuhambisa impahla. Ukukhethwa, ukufakwa kunye nokugcinwa kwegiya ngokufanelekileyo kubalulekile ekuqinisekiseni ukuthembeka kunye nobude bexesha leebhanti zokuhambisa impahla kwiindawo ezinzima kwishishini lesamente.

Izixhobo zeSamente ezingaphezulu apho iBelon Gears ikhoyo