Iigiya zeKiln zesamente
Ishishini lesamente lixhomekeke kwizixhobo zoomatshini ezahlukeneyo ukuvelisa isamente ngokufanelekileyo, kwaye iigiya zidlala indima ebalulekileyo ekusebenzeni kwezitofu zesamente. Iigesi zisetyenziselwa kuzo zonke iindawo ze-sement kiln ukuququzelela ukuhamba kunye nokujikeleza kwamacandelo kunye nokuqinisekisa ukusebenza kakuhle kunye nokuqhubekayo kwesithando somlilo.
Enye yeendawo eziphambili apho iigiya zisetyenziswa kwiziko lesamente kukujikeleziswa kweziko ngokwalo. I-kiln liziko elikhulu lecylindrical elifudumeza imathiriyeli ekrwada ukuya kumaqondo obushushu aphezulu ukuvelisa iklinka yesamente. Iigiya ze-Helical, iigiya ze-spur kunye ne-cylindrical gears zihlala zisetyenziselwa ukuqhuba ukujikeleza kwe-kiln. Ezi giya zibalulekile ekugqithiseni amandla emoto kwiziko, ukuyivumela ukuba ijikeleze ngesantya esichanekileyo esifunekayo kwinkqubo yokuvelisa isamente.
Ukongeza ekujikelezeni kwe-kiln, iigiya zisetyenziswa kwezinye izinto ezibalulekileyo ngaphakathi kwenkqubo ye-kiln. Ngokomzekelo, ii-helical gears zihlala zisetyenziselwa kwii-roller zenkxaso ye-kiln, ezinceda ukugcina uzinzo kunye nokulungelelaniswa njengoko i-obane ijikeleza. Iigiya ze-Spur zinokusetyenziswa kwinkqubo yokuncedisa i-kiln ukubonelela nge-torque eyimfuneko kunye nokulawulwa kwesantya kwizixhobo ezahlukeneyo ezincedisayo.
Ukusetyenziswa kweegiya kwiikonti zesamente kubalulekile ukuqinisekisa ukuthembeka nokusebenza kakuhle kwenkqubo yokuvelisa. Ezi zixhobo zenzelwe ukumelana namaqondo obushushu aphezulu, imithwalo enzima kunye nemisebenzi eqhubekayo ehambelana nokuveliswa kwesamente. Ukuthambisa okufanelekileyo kunye nokugcinwa kweegiya kubalulekile ekuthinteleni ukunxiba kunye nokuqinisekisa ukusebenza kakuhle, ekugqibeleni kube negalelo kwimveliso yonke kunye nobomi obude be-oven yakho.
Ukushwankathela, iigiya ziyinxalenye eyimfuneko ekusebenzeni kwezitofu zesamente, zidlala indima ebalulekileyo ekukhuthazeni ukujikeleza komzimba weziko kunye nokuxhasa iinkqubo ezahlukeneyo ezincedisayo. Ukusetyenziswa kwe-helical, i-spur kunye ne-cylindrical gears kwishishini le-cement ligxininisa ukubaluleka kobunjineli obuchanekileyo kunye namacandelo athembekileyo omatshini kwimveliso yesamente.
Iigiya zokuxutywa kwesamente
Izixube zesamente zizixhobo ezibalulekileyo kumashishini okwakha kunye nesamente. Zisetyenziselwa ukuxuba isamente, amanzi kunye ne-aggregate ukwenza ikhonkrithi, ethi ke isetyenziswe kwiiprojekthi ezahlukeneyo zokwakha. Iigiya zidlala indima ebalulekileyo ekusebenzeni kwezixube zesamente njengoko zinceda ukuxuba imathiriyeli ngokutyibilikayo nangokufanelekileyo. Kukho iintlobo ezahlukeneyo zeegiya ezisetyenziswa kwimixube yesamente, nganye inenjongo ethile.
1. Isixhobo se-Spur: Isixhobo se-Spur lolona hlobo luxhaphakileyo lwezixhobo kwimixube yesamente. Anamazinyo athe tye kwaye axhonywe kwi-parallel shafts. Ezi zixhobo zisetyenziselwa ukuhambisa amandla ukusuka kwi-motor ukuya kwigubu lomxube. Zisebenza kakuhle kwaye zifanelekile kwizicelo apho ingxolo ingakhathazeki.
2. Iigiya zeHelical: Iigiya zeHelical zikwasetyenziswa kwimixube yesamente, ngakumbi imixube enzima. Ezi giya zinamazinyo e-helical, abonelela ngokusebenza ngokutyibilikayo kunye nokuzola kunezixhobo ze-spur. Zilungele izicelo apho ukunciphisa ingxolo kubalulekile kwaye kunomthwalo ophezulu wokuthwala umthamo.
3. Iigiya zeBevel: Iigiya zeBevel zisetyenziswa kwimixube yesamente ukutshintsha indlela yokuhanjiswa kwamandla. Zihlala zisetyenziswa kwiibhokisi zegiya zokuxuba ukuhambisa amandla ukusuka kwi-motor ukuya kwidrum kwii-engile ezichanekileyo. Iigiya ze-Bevel zihambisa ngokufanelekileyo amandla phakathi kweeshafti eziwela kwii-degrees ezingama-90.
Ukusetyenziswa kwezi zixhobo kwimixube yesamente kubalulekile ekusebenzeni ngokufanelekileyo nangokuthembekileyo kwezixhobo. Iigiya ze-Spur zinoxanduva lokuhambisa amandla aphambili, iigiya ze-helical ziqinisekisa ukusebenza ngokutyibilikayo kunye nokuzola, kwaye iigiya ze-bevel zinceda ukutshintsha indlela yokuhanjiswa kwamandla.
Isishwankathelo, uhlobo lweegiya ezisetyenziswa kwimixube yesamente zidlala indima ebalulekileyo ekusebenzeni kwezi ziqwenga zibalulekileyo kwishishini lesamente. Uhlobo ngalunye lwezixhobo lusebenza ngenjongo ethile kwaye lunceda ukuxuba ngokufanelekileyo isamente, amanzi kunye ne-aggregate ukuvelisa ikhonkrithi ekumgangatho ophezulu kwiiprojekthi zokwakha. Ukuqonda injongo yezi zixhobo kubalulekile ekuqinisekiseni ukugcinwa okufanelekileyo kunye nokusebenza kwezixube zesamente kushishino.
Ball Milling Gears
Iibhola zokusila zizixhobo eziyimfuneko kwishishini lesamente zokusila izinto zibe ngumgubo ocolekileyo. Inkqubo yokugaya ibhola ibandakanya ukusetyenziswa kwesixhobo sokungqusha ibhola, esisisixhobo se-cylindrical esixhotyiswe ngeebhola zentsimbi ezijikelezayo kwi-axis yayo, ebangela ukuba iibhola ziwe phantsi kwi-cylinder kwaye kwizinto eziphantsi. Iigiya zidlala indima ebalulekileyo ekusebenzeni kweebhola zebhola, njengoko zinoxanduva lokuhambisa intshukumo ejikelezayo ukusuka kwinjini ukuya kwisilinda yebhola.
Kwishishini lesamente, iibhola zebhola zifuna iigiya ngokuyintloko kwinkqubo yokugaya. Iigiya zifunekayo ukulawula isantya sokujikeleza kwebhola lebhola, ukuqinisekisa ukuba inkqubo yokugaya iyasebenza kwaye ihambelana. Ukujikeleza kwe-cylinder ye-mill cylinder iqhutywe yindibano yegesi, edibaniswe nemoto. Oku kuvumela ukunyakaza okulawulwayo kweebhola zetsimbi ngaphakathi kwe-cylinder, ezithi zidibanise kwaye zigaye izinto kwizinto ezifunwayo.
Iigiya kwiibhola zebhola ziphantsi koxinzelelo oluphezulu kunye nokugqoka ngenxa yemithwalo enzima kunye nokusebenza okuqhubekayo. Ke ngoko, kubalulekile ukusebenzisa iigiya ezikumgangatho ophezulu eziyilelwe ukumelana neemeko ezifunekayo kushishino lwesamente. Iigiya kufuneka zenziwe ngobunjineli ngokuchanekileyo ukuqinisekisa ukusebenza ngokutyibilikayo nokuthembekileyo kwesixhobo sokusila ibhola.
Ukongeza, ukuthambisa okufanelekileyo kweegiya kubalulekile ukunciphisa ukungqubana kunye nokunxiba, ngaloo ndlela ukwandisa ixesha lokuphila kweegiya kunye nokuqinisekisa ukusebenza ngokufanelekileyo kwelitye lokusila. Ukugcinwa rhoqo kunye nokuhlolwa kweegiya kukwayimfuneko ukuchonga kunye nokujongana nayo nayiphi na imiba enokuthi ivele, ukuthintela ukwehla kweendleko kunye nokuqinisekisa ukusebenza okuqhubekayo kwe-ball Mill.
Ukuqukumbela, iibhola zebhola kwishishini le-samente zifuna iigiya zokulawula isantya sokujikeleza kwe-cylinder yokugaya ngexesha lokugaya. Iigiya zidlala indima ebalulekileyo ekuqinisekiseni ukusebenza kakuhle kunye nokuthembeka kwemisebenzi yokungqusha ibhola, nto leyo ezenza zibe yinxalenye eyimfuneko ekuvelisweni kwesamente. Ukukhethwa ngokufanelekileyo, ukugcinwa, kunye nokuthanjiswa kweegiya kubalulekile ekusebenzeni kakuhle kweebhola zebhola kwishishini lesamente.
Iigiya zokuhambisa ibhanti
Kushishino lwesamente, abahambisi bebhanti badlala indima ebalulekileyo ekuthuthweni kwezinto ezikrwada, iklinka kunye neemveliso ezigqityiweyo ngexesha lenkqubo yokuvelisa. Ezi zithuthi zebhanti zinikwe amandla ngamagiya, ayinxalenye ebalulekileyo yokuqinisekisa ukusebenza kakuhle kunye nokusebenza kakuhle kwenkqubo yokuhambisa.
Iigiya zibaluleke kakhulu kubahambisi bebhanti kwishishini lesamente ngenxa yobunzima bomsebenzi wezinto ezihanjiswayo. Ukulayishwa okuphezulu kunye nobume bezinto eziphathekayo kubeka uxinzelelo olukhulu kwinkqubo yokuhambisa, efuna iigiya ezinamandla nezithembekileyo zokuqhuba amabhanti okuhambisa.
Enye yezona ndawo zibalulekileyo apho iigiya zifuneka khona kubahambisi bebhanti kushishino lwesamente yinkqubo yokuqhuba. Iigiya zinoxanduva lokuhambisa amandla ukusuka kwi-motor ukuya kumabhanti okuhambisa ahambisa izinto kunye nomgca wemveliso. Ukukhetha izixhobo ezifanelekileyo kubalulekile ekuqinisekiseni ukuba umthumeli wakho unokuphatha umthwalo ofunekayo kwaye asebenze ngokufanelekileyo.
Ukongeza, iigiya zibalulekile ekulawuleni isantya kunye netorque yebhanti lokuhambisa. Izigaba ezahlukeneyo zenkqubo yokuvelisa isamente zinokufuna isantya esahlukileyo somthuthi, kwaye iigiya zidlala indima ebalulekileyo ekuboneleleni ngesantya esifunekayo solawulo. Ukongezelela, iimfuno zetorque zinokuguquguquka ngokuxhomekeke kumthwalo othuthwayo, kwaye iigiya kufuneka zikwazi ukusingatha olu tshintsho ukukhusela ukusilela kwenkqubo.
Ukongeza, iigiya zibalulekile ekuqinisekiseni ukuthembeka okupheleleyo kunye nobomi obude babathuthi bebhanti kushishino lwesamente. Iigiya eziyilwe ngokufanelekileyo kwaye zigcinwe zinokunciphisa ixesha lokunciphisa kunye neendleko zokugcina, ngaloo ndlela ukwandisa ukusebenza kakuhle kwenkqubo yokuvelisa.
Ngokufutshane, indima yegiya kwizihambisi zebhanti kushishino lwesamente ibalulekile. Ukusuka kwii-conveyers zokuqhuba ukuya kulawulo lwesantya kunye ne-torque, iigiya zibalulekile ekusebenzeni kakuhle nangokufanelekileyo kweenkqubo zokuhambisa. Ukukhethwa kwezixhobo ezifanelekileyo, ukufakwa kunye nokugcinwa kubalulekile ekuqinisekiseni ukuthembeka kunye nokuhlala ixesha elide lokuhambisa amabhanti kwiindawo ezinzima zoshishino lwesamente.