I I-shaft yegiyayeyona nxalenye ibaluleke kakhulu kwaye ijikeleze oomatshini bokwakha, ezinokuqonda intshukumo yeiigiyakunye nezinye izinto, kwaye zinokudlulisela itota kunye namandla ngaphezulu komgama omde. Inezinto eziluncedo kunxibelelwano oluphezulu, inkonzo ende yobomi kunye necandelo le-compact. Isetyenziswe ngokubanzi kwaye yenye yeendawo ezisisiseko zosulelo lomatshini wokwakha. Okwangoku, ngophuhliso olukhawulezileyo koqoqosho lwasekhaya kunye nokwandiswa kweziseko zophuhliso, kuya kubakho i-cave entsha yebango loomatshini bokwakha. Ukukhetha umbandela we-gift yegiya, indlela yonyango lobushushu, ufakelo kunye nohlengahlengiso lomatshini, iiparameting zenkqubo yokuqhubela phambili, kwaye zonke izinto zibaluleke kakhulu kwi-shaft kunye nobomi be-shaft yegiya. Eli phepha liqhuba uphando oluthile kwitekhnoloji yokuqhutywa koomatshini bokwakha ngokomgaqo wayo, kwaye baqinisekisa uyilo oluqingqiweyo loyilo, olubonelela ngenkxaso eyomeleleyo yokuphucula itekhnoloji yobunjineli yegiya.

Uhlalutyo kwitekhnoloji yokuqhubelaI-shaft yegiyaKumatshini wokwakha

Ukuphelela lula uphando, eli phepha likhetha i-Classing Gearling Shaft yoomatshini bokwakha, oko kukuthi, iindawo eziqhelekileyo ze-shaft, eziphezulu, eziphezulu, iigroba, iigroba, iigiya kunye nezinye iintlobo ezahlukeneyo. Indawo yejometri kunye ne-geometric. Iimfuneko zokuchaneka kwezixhobo zegiya zihlala ziphezulu, kwaye ubunzima bokulungisa buyeyona nto iphambili kwinkqubo yokulungisa kufuneka ithathelwe ingqalelo ngokufanelekileyo kwaye iphinde ithathelwe phantsi i-SPILS, i-Densimes, iinkqubo eziphambili kwi-Shoft yegiya zihlalutywe ngezantsi.

Ukhetho lwezinto ezibonakalayo zeI-shaft yegiya

I-shifts yegiya yoomatshini bokuhambisa ihlala yenziwa ngentsimbi ye-45 kwintsimbi ephakathi ye-carbon, i-40cr, i-20cr, ihlanganisene, kwaye ihlangabezana namandla afunekayo, kwaye ixabiso lilungile.

Itekhnoloji yokuthelekiswa kwe I-shaft yegiya

Ngenxa yeemfuno eziphakamileyo ze-shaft yegiya, ukusetyenziswa kwentsimbi ejikelezileyo kubatshini ngokuthe ngqo kutya izixhobo ezininzi kunye nabasebenzi, kwaye ke kusetyenziswa iingubo ezizezila, kwaye simahla sinokusetyenziselwa ubungakanani beegiya ezinobungakanani obukhulu; Ukufa ukuxolelwa; Ngamanye amaxesha ezinye zeegiya ezincinci zinokwenziwa ukuba zincinci zingenanto kunye ne-shaft. Ngexesha lokuveliswa okungabhalwanga, ukuba ukuqina okungafakwanga kukutyholwa ngokukhululekileyo, ukuqhubekisa kwawo kufuneka kulandelwe umgangatho we-GB / T1526; Ukuba akukho nto ingenanto yirhatya, isibonelelo somatshini kufuneka silandele umgangatho we-GB / T12362. Ukutywina kwamathuba kufuneka kuthintele ukuthambisa iziphene ezinjengeenkolelo ezingalinganiyo, ii-rocks, kunye nee-rocks, kwaye kufuneka zivavanywe ngokungqinelana nemigangatho yovavanyo lwesizwe efanelekileyo.

Unyango lwangaphambili lobushushu kunye nenkqubo yokujika ye-furks

Izithuba ezinamagqabi amaninzi egiya ikakhulu yeyona nto iphambili kwi-carbon esemgangathweni ye-carbon kunye nentsimbi. Ukwenzela ukwandisa ubunzima bezinto kunye nokwenza lula ukuqhubekeka, unyango lobushushu luye lwamkela unyango oluqhelekileyo, oko kukuthi: Inkxaso-mali ye-90 Unyango lobushushu oluqhelekileyo lunokuba nefuthe lokucoca ii-Grains, i-rystal yekrifomu, kunye nokuphelisa uxinzelelo, olubeka isiseko sonyango olulandelayo.

Eyona njongo iphambili yokujika i-goring kukusika isibonelelo somatshini kumphezulu wento engenanto, kunye nolandelelwano lomatshini lomhlaba ophambili luxhomekeke ekukhetheni kwesalathiso secandelo. Iimpawu ze-shaft yegiya ngokwazo kunye neemfuno zokuchaneka komphezulu ngamnye zichaphazeleka yisalathiso sendawo. Izikhuselo zegiya zihlala zisebenzisa i-axis njengesalathiso sendawo, ukuze ireferensi imanyene kwaye iguqulwe ngereferensi yoyilo. Kwimveliso yokwenyani, isangqa esingaphandle sisetyenziswa njengesalathiso sendawo esirhabaxa, imingxunya ephezulu kwiziphelo ze-giaft yegiti isetyenziswa njenge-1/3 kwi-1/5 kwimpazamo yempazamo.

Emva konyango lobushushu bokulungiselela, okungenanto kuguqulwe okanye kuncitshiswe kumgca wokugqibela (ngokuhambelana ngqo nomgca), kwaye emva koko imingxunya yezi ziphelo ziphawulwe, kwaye emva koko isangqa esingaphandle siyabotshwa.

Itekhnoloji yokuphumelela yokugqiba isangqa esingaphandle

Inkqubo yokuguqula kakuhle yile ilandelayo: Isangqa esingaphandle siyingekasebenzi kakuhle kwimingxunya ephezulu kuzo zombini iziphelo ze-gift yegiti. Kwinkqubo yemveliso yokwenyani, i-shaft yegiya iveliswa kwiibatch. Ukwenzela ukuphucula ukusebenza kakuhle nokulungisa imigangatho yegiya yegiya, ukujika kwe-CNC kuhlala kusetyenziswa, ukuze umgangatho wokuqhubela phambili ulawulwa ngenkqubo, kwaye kwangaxeshanye, kuqinisekiswe ukusebenza ngempumelelo kwe-batch.

Iinxalenye ezigqityiweyo zinokucinywa kwaye zinomvuzo ngokwesimo sokusebenza kunye neemfuno zobugcisa zenxalenye, ezinokuba sisiseko sokuthathwa konyango kunye nokucingela umhlaba okulandelayo, kwaye kuncitshiswe impatho yonyango. Ukuba uyilo alunakufuna ukungahambi kakuhle kunye nonyango lomlinganiso, kunokufaka ngokuthe ngqo inkqubo yokwazisa.

Itekhnoloji yokweka ye-giaft yegiya kunye ne-spline

Kwinkqubo yothumelo yoomatshini bokwakha, iigiya kunye nemigca ngamacandelo aphambili ukuhambisa amandla kunye ne-torque, kwaye afuneke ngokuchanekileyo. Iigiya zihlala zisebenzisa iBanga le-7-9. Iigiya ezinobuchule beBanga le-9, zombini iigiya ezibeka amathayitha kunye ne-Gearters ejongene neegiya zinokuhlangabezana neemfuno zegiya, kodwa oko kuchaneka komatshini okhe krakra, kwaye kuyafana nokusebenza kakuhle; Iigiya ezifuna ukubakala kweBanga le-8 zinokubekwa okanye zichetyiwe kuqala, emva koko zalungiswa ngamazinyo e-truss; Kwi-7 yeGears ePhezulu yokuchaneka okuphezulu, iindlela zokusebenza ezahlukeneyo kufuneka zisetyenziswe ngokobungakanani bebhetshi. Ukuba yi-batch encinci okanye isiqwenga esinye semveliso, inokuqhutywa ngokokubetheka (ukugqobhoza), emva koko isuse ngokufudumeleyo kunye nokucima ezinye iindlela zonyango, kwaye ekugqibeleni ngenkqubo yokugaya ukufezekisa iimfuno zobuqhetseba; Ukuba yinto enkulu yokuqhubela phambili, ukubangela ukuba i-being, emva koko ichetywe. , kwaye emva koko ukufudumeza okukhulu kokuzifudusa nokucima, kwaye ekugqibeleni uchebe. Ngeegiya kunye neemfuno zokucima, kufuneka ziqwalaselwe kwinqanaba elingaphezulu kwenqanaba lomatshini olufunwa yimizobo.

Imigca yeShaft yeGear ngokubanzi ineentlobo ezimbini Kwimigca eneemfuno eziphezulu zokuchaneka, amazinyo aqengqelekayo kunye namazinyo okugaya asetyenziswa. Okwangoku, ukubandakanya izinto ezisetyenziswayo zezona zisetyenziswayo kwicandelo loomatshini bokwakha, kunye nengcinezelo ye-30 ° le-30 °. Nangona kunjalo, itekhnoloji yokuqhubela phambili ye-shaft enkulu ye-shaft i-tibbles i-qumburssome kwaye ifuna umatshini wokugaya okhethekileyo wokulungisa; Ukuqhubekeka kwe-Bhatch encinci kunokusebenzisa iplate yesalathiso kusetyenzwa ngegcisa elikhethekileyo kunye nomatshini wokugaya.

Ingxoxo malunga nokugcwala kwamazinyo okanye ukunciphisa itekhnoloji yonyango

Umphezulu we-shaft yegiya kunye nomphezulu wobubanzi be-shaft ebalulekileyo zihlala zifuna unyango olungaphezulu, kwaye iindlela zonyango ezingaphezulu zonyango ziquka ukunyangwa kunye nokucinywa komhlaba. Injongo yokuqina komgangatho kunye nokucoca unyango kukwenza umphezulu weshabi ube nobunzima obuphezulu kwaye unxibe ukunganyangeki. Ukomelela, ubunzima kunye neplastiki, idla ngokujikeleza amazinyo, i-grooves, njl. Ukuba ukungcungcutheka kuphakame, kufuneka ugxile kwaye kubekwe phantsi kwakhona.

Uhlalutyo lweziko lokugaya iziko lokugaya kunye nezinye iinkqubo ezibalulekileyo zokugqiba

Emva kokuba i-shaft yegiya inyangwa, iyimfuneko ekufunxani imingxunya ephezulu kuzo zombini iziphelo, kwaye isebenzise umhlaba njengereferensi entle ukugqobhoza eminye imimandla ebalulekileyo kunye nobuso obubalulekileyo. Ngokufanayo, ukusebenzisa imingxunya ephezulu kuzo zombini iziphelo njengesalathiso esihle, gqiba ngomatshini obalulekileyo kufutshane ne-Groove de kube iimfuneko zokuzoba zifezekisiwe.

Uhlalutyo lwenkqubo yokugqiba kwempahla yezinyo

Ukugqitywa kwendawo yezinyo nayo kuthatha imingxunya ephezulu kuzo zombini iziphelo, kwaye igqitha izinyo kunye namanye amalungu de kufike iimfuno zokuchazela.

Ngokubanzi, indlela yokuqhubela phambili yegiya yoomatshini bokwakha yile: Ukuphelisa, ukutyhobozela, ukujika komphezulu, ukungcungcutheka, ukungcungcutheka, ukungqubana okungapheliyo, ukugqobhoza, ukupheliswa komgangatho, ukugqobhoza, ukupheliswa komgangatho, ukugqobhoza.

Emva kwesishwankathelo sokuziqhelanisa, indlela yangoku yenkqubo kunye neemfuno zenkqubo yegiya zibonakalisiwe apha ngasentla, kodwa ngophuhliso lwetekhnoloji entsha, kwaye iinkqubo ezindala ziyaphucuka kwaye ziphuculwe. Itekhnoloji yokuqhubekisa ihlala iguquka rhoqo.

ukuququmbela

Itekhnoloji yokuqhubela i-giaft yegiya inefuthe elihle kumgangatho we-gift yegiya. Ukulungiswa kwetekhnoloji nganye ye-shaft yegiya inolwalamano olubaluleke kakhulu kunye nokuma kwayo kwimveliso, umsebenzi wayo kunye nesikhundla sayo esinxulumene noko. Ke ngoko, ukwenzela ukuba kuqinisekiswe umgangatho wokulungisa i-shaft yegiya, itekhnoloji yokulungisa efanelekileyo kufuneka iphuhliswe. Ngokusekwe kumava emveliso, eli phepha lenza uhlalutyo oluthile lwetekhnoloji yokuqhubela i-gift yegiya. Ngengxoxo eneenkcukacha malunga nokukhethwa kwezinto zokwenza, unyango lomphezulu, unyango lobushushu kunye netekhnoloji yokuqhutywa kwe-giaft, ishwankathela inkqubo yokuvelisa ukuqinisekisa ukuba i-shaft yegiya. Itekhnoloji yokulungisa ilungisa phantsi kwemeko yokusebenza kakuhle ibonelela ngenkxaso ebalulekileyo yezobugcisa yokulungisa i-shaft yegiya, kwaye ikwabonelela ngokubhekisa okuhle ekusebenzeni kwezinye iimveliso ezifanayo.