Inkqubo Epheleleyo Yokwenza Izixhobo NeeShaft: Ukusuka Ekubumbeni Ukuya Ekugqibeni Okuqinileyo

Ukuveliswa kwezixhobo kunyeimingxunyaibandakanya amanqanaba amaninzi okuvelisa aphucukileyo ayilelwe ukufezekisa amandla aphezulu, ukuchaneka, kunye nokusebenza. KwaBelon Gears, sidibanisa iindlela zemveli zokwenza isinyithi kunye nobuchwepheshe bokuchwetheza obuphezulu obufana nokubumba, ukuphosa, ukwenziwa kwe-5-axis machining, ukuhombisa, ukubumba, ukucheba, ukusika kanzima, ukugaya, ukulapha, kunye nokuskiya ukuze sinikezele ngezinto zothumelo ezikumgangatho wehlabathi kumashishini ahlukeneyo.

1. Ukwenziwa kwezinto: Ukwenziwa nokuKhanyiswa
Inkqubo iqala ngokwenza ii-blanks kunye ne-shafts zegiya:

• Ukubumba kuphucula ulwakhiwo lwangaphakathi lwesinyithi kunye namandla oomatshini ngokusicinezela phantsi kobushushu obuphezulu kunye noxinzelelo, okulungele iigiya ezifuna amandla aphezulu e-torque kunye nokumelana nokudinwa.

• Ukuphosa kuvumela ukudalwa kweempawu zegiya ezintsonkothileyo okanye ezinkulu ngokugalela isinyithi esinyibilikisiweyo kwiimolds ezichanekileyo, nto leyo enika ukuguquguquka kwijiyometri kunye nokukhethwa kwezinto.

2. Umatshini ochanekileyo kunye nokusika izixhobo
Emva kokwenziwa, umatshini wokulungisa ngokuchanekileyo uchaza ijometri kunye nokuchaneka kwegiya.

• I-5 Axis Machining inika ukuguquguquka okumangalisayo, ivumela ii-engile ezintsonkothileyo kunye neendawo ezininzi ukuba zenziwe ngomatshini kwindawo enye, nto leyo ephucula ukuchaneka kunye nemveliso.

• Ukugawula, ukugawula, kunye nokubumba amazinyo kusetyenziswa kakhulu ekuveliseni amazinyo egiya. Ukugawula kuhambelana neegiya ze-spur kunye ne-helical, imisebenzi yokubumba iigiya zangaphakathi, kwaye ukugawula kuxhasa iiprototypes okanye uyilo olukhethekileyo.

• I-Broaching isetyenziselwa ukuvelisa iindlela eziphambili, ii-spline zangaphakathi, okanye iiprofayili ezithile zegiya ngokufanelekileyo nangokuchanekileyo.

3. Iinkqubo zokugqiba kunye noomatshini abanzima
Nje ukuba amazinyo anqunyulwe, imisebenzi emininzi yokugqiba iphucula umgangatho womphezulu kunye nokuchaneka kwamazinyo.

• Ukucheba iiGiya kususa iileya ezincinci zezinto zokwakha ukulungisa iimpazamo ezincinci zeprofayili ezishiyekileyo kwi-hobbing kunye nokuphucula i-gear meshing.

• Ukusika Okuqinileyo yindlela yokugaya echanekileyo kakhulu eyenziwa emva konyango lobushushu, evumela ukugqitywa ngokuthe ngqo kweegiya eziqinileyo ngaphandle kwesidingo sokusila kwezinye iimeko. Inika imveliso engcono, ukunciphisa ukuguguleka kwezixhobo, kwaye igcina umgangatho uqinile ngelixa iqinisekisa ukunyamezelana okuqinileyo.

• Ukusila kusabalulekile kwiigiya ezifuna ukuchaneka okuphezulu kakhulu, iindawo ezigudileyo, kunye nengxolo encinci, ngakumbi kwiibhokisi zegiya zeemoto nezeenqwelo-moya.

• Ukuleqa kuphucula ukugudiswa koqhagamshelwano ngokusebenzisa iigiya ezidityanisiweyo kunye phantsi koxinzelelo olulawulwayo, ukuqinisekisa ukusebenza ngokuthula nangokufanelekileyo.

• Ukuskiya, ukudibanisa iinkalo ze-hobbing kunye nokubumba, kulungele ukugqitywa kwegiya yangaphakathi ngesantya esiphezulu ngokuchanekileyo okuphezulu.

4. Ukwenziwa kweShaft kunye noNyango lobushushu
Iishafts zenziwa ngomatshini ngokujika, ukugawula, kunye nokusila ukuze kufezekiswe ukuthe tye kunye nokuqina okugqibeleleyo. Emva kokwenziwa kwemishini, iindlela zonyango lobushushu—ezifana ne-carburizing, i-nitriding, okanye ukuqina kwe-induction—ziphucula ukumelana nokuguguleka, ubulukhuni bomphezulu, kunye namandla ngokubanzi.

5. Ukuhlolwa koMgangatho kunye noKuhlanganiswa
Yonke into ilawulwa ngokungqongqo komgangatho kusetyenziswa ii-CMM, amaziko okulinganisa izixhobo, kunye nabavavanyi bomphezulu ukuqinisekisa ukuchaneka kobukhulu kunye nokuhambelana. Ukuhlanganiswa kokugqibela kunye novavanyo kuqinisekisa umthamo womthwalo, ukujikeleza okuthe tye, kunye nokuthembeka.

KwaBelon Gears, sidibanisa ukubumba, ukubumba, ukusika okunzima, kunye nokugqiba ngokuchanekileyo ukuze sibonelele ngesisombululo esipheleleyo sokwenza iigiya kunye neeshafti. Indlela yethu edibeneyo iqinisekisa ukuba inxalenye nganye ihlangabezana nemigangatho ephezulu yokusebenza, ixesha elide, kunye nokusebenza kakuhle—sixhasa amacandelo anzima afana neerobhothi, oomatshini abanzima, kunye nothutho kwihlabathi liphela.
Funda ngokugqithisileyoiindaba