Kwihlabathi loomatshini bokuchwetheza ngokuchanekileyo, iitafile ezijikelezayo ze-CNC zidlala indima ebalulekileyo ekuvumeleni ukudweliswa ngokuchanekileyo, ukujikeleza okuqhubekayo, kunye nokusebenza kwe-multi-axis. Nokuba zisetyenziswa kwiindawo zoomatshini ezithe nkqo, kwiindawo zoomatshini ezithe tye, kwiinkqubo ze-5 axis, okanye kwizixhobo zokubeka izinto ngokuchanekileyo, iitafile ezijikelezayo zixhomekeke kakhulu kwiindawo zokuhambisa eziphucukileyo. Phakathi kwezi zixhobo, iigiya zizinto eziphambili ezimisela ukuchaneka, ukuqina, amandla e-torque, ukusebenza kwesantya, kunye nokuzinza kwexesha elide.

Njengomthengisi wehlabathi wezisombululo zezixhobo ezichanekileyo, iBelon Gear ibonelela ngoluhlu olupheleleyo lweegiya ezenziwe ngokwezifiso ezenzelwe ngokukodwa abavelisi beetafile ezijikelezayo, abakhi boomatshini be-CNC, iinkampani ezizenzekelayo, kunye nababoneleli beenkqubo zokubeka izinto ngokuchanekileyo. Iigiya zethu zenziwe ngokunyamezela okungqongqo, iiprofayili zamazinyo ezilungiselelweyo, kunye nokuqina okwenzelwe imithwalo enzima kunye nobomi benkonzo ende.

Eli nqaku libonelela ngesishwankathelo esipheleleyo seegiya ezisetyenziswa kakhulu kwiitafile ezijikelezayo, indlela olusebenza ngayo uhlobo ngalunye, kunye neenzuzo ezithile ezibonelelwa yiBelon Gear kushishino.

1. Izixhobo zeWorm kunye neWorm Shaft — Uqeqesho lweNdalo oluPhambili

 Izixhobo zempethuIiseti zezona zakhiwo zothumelo ezisetyenziswa kakhulu kwiitafile ezijikelezayo. Zisathandwa kakhulu, ingakumbi kwiitafile zokukhomba ezichanekileyo, ngenxa yeenzuzo zazo ezikhethekileyo zoomatshini.

Indlela Ezisebenza Ngayo

Impethuumngxumaiqhuba ivili le-worm (uhlobo lwegiya elijikelezayo elinokubandakanyeka kwamazinyo agobileyo). Ngenxa yokunxibelelana okutyibilikayo phakathi kwemisonto ye-worm kunye namazinyo evili, inkqubo ifikelela kumlinganiselo ophezulu wokunciphisa kwinqanaba elinye.

Iingenelo eziphambili

1. Umlinganiselo wokunciphisa ophezulu (i=1:40 ~ 1:120)

• Ukukwazi ukuzitshixa, ukuphucula uzinzo kunye nokhuseleko

• Ukusebenza kakuhle

• Uyilo oluncinci

Izicelo

• Iitafile ezijikelezayo ze-CNC eziqhelekileyo

• Iitafile zokufaka izalathiso ezi-4 ezizi-axis

• Iindlela zokubeka imisebenzi enzima

Amandla eBelon Gear

I-Belon Gear yenza amavili eempethu kunye neeshafti zeempethu nge:

• Iiklasi zokuchaneka ukuya kuthi ga kwi-DIN 6

• Ibronzi, intsimbi ye-alloy, kunye nezinto ezenziwe nge-carburized

• Iinketho zokusila nokuleqa ukuze kube lula kwaye kuhlale ixesha elide

• Iiprofayili ezenziwe ngokwezifiso ezilungiselelwe umthamo we-torque kunye nokunciphisa ubushushu

Iiseti zethu zezixhobo zemibungu zenzelwe ukunciphisa ukuguguleka nokugcina ukuchaneka nokuba kuphantsi kwemijikelo eqhubekayo yokwenziwa kwemishini.

2. Iiseti zeZixhobo zePlanethi — Uthumelo lwaMandla oluPhezulu oluchanekileyo, oluneTorque ephezulu

Iitafile ze-CNC zanamhlanje ezijikelezayo—ingakumbi iimodeli ezikhawulezayo—zihlala zisebenzisa izixhobo zokunciphisa izixhobo zeplanethi ezidityaniswe neemoto ze-servo.

Kutheni iiGear zePlanethi zithandwa kangaka?

Izixhobo zeplanethi zibonelela:

• Uxinano oluphezulu lwe-torque

• Ukusebenza kakuhle kokudlulisela okuphezulu kakhulu

• Ukusabela okuphantsi kakhulu (kungafikelela kwi-arcmin ezi-3)

• Ukugxila okugqwesileyo kunye nokusasazwa komthwalo

Kwiitafile ezijikelezayo ze-4-axis kunye ne-5-axis ezichanekileyo, inqanaba leplanethi lidla ngokusetyenziswa ngaphambi kwenkqubo eqhutywa ngqo okanye ishafti enkulu enzima.

Amandla kaBelon Gear kwiinkqubo zePlanethi

I-Belon Gear ivelisa izixhobo zeplanethi ezichanekileyo eziquka:

• Iigiya zelanga

• Izixhobo zeplanethi

• Iigiya zeringi

• Abathwali abadibeneyo

Izakhono ziquka:

• Iimodyuli ukusuka kwi-m0.5 ukuya kwi-m12

• Utshintsho kwiprofayili yamazinyo ukuze kuncitshiswe ingxolo

• Iintsimbi ze-alloy eziphathwe ngobushushu ukuze zikwazi ukumelana nokudinwa ixesha elide

• Ukugaya ngokuchanekileyo kwe-backlash ephantsi kakhulu

Iigiya zethu zisetyenziswa kakhulu kwiitafile ezijikelezayo ze-servo, iingalo zerobhothi, kunye neenkqubo zokubeka izinto ngokuzenzekelayo.

3. IiSpiral Bevel Gears kunye neeZerol Bevel Gears — Zibalulekile ekudluliseleni amandla angama-90°

Iitafile ezijikelezayo zihlala zifuna ulwakhiwo lothumelo olufana no-L (90 degrees), ingakumbi xa zifakelwe ngqo kwizixhobo zoomatshini. Kulapho ke ii-spiral bevel gears kunye nee-Zerol bevel gears ziba yimfuneko khona.

Isizathu Sokusetyenziswa KweeBevel Gears

• Tshintsha indlela yokudlulisela umbane

• Ukubonelela ngomthamo ophezulu we-torque

• Ibonelela ngokusebenza okutyibilikayo nokuzolileyo

• Xhasa igalelo lemoto ye-servo ekhawulezayo

IiGiya zeSpiral vs Zerol Bevel

• Isixhobo seBevel esijikelezayo: Amazinyo agobileyo, ane-meshing egudileyo, alungele imithwalo enzima nesantya esiphezulu

• I-Zerol Bevel Gear: I-angle ye-spiral ye-Zero degree, i-hybrid phakathi kwe-spiral kunye ne-bevel ethe tye; ingxolo ephantsi, izinzile ngakumbi phantsi kweemeko ezichanekileyo zokubeka i-index

Iingenelo zeBelon Gear

I-Belon Gear igxile ekuveliseni izixhobo ze-bevel isebenzisa:

• Iinkqubo zokusika zeGleason kunye neKlingelnberg

• Ukuchaneka kokugawula ukuya kuthi ga kwi-DIN 5

• Iimodyuli ukusuka kwi-m0.5 ukuya kwi-m35

• Ububanzi boluhlu bufikelela kwi-1600 mm+

Ezi zixhobo zisetyenziswa kakhulu kwezi:

• Iindibano ze-C-axis

• Izikhombisi-ndlela ezine-torque ephezulu

• Iintloko zoomatshini ezijikeleze i-axis ezintlanu

4. Iigiya zeSpur kunye neHelical — Izixhobo zoThumelo oluNcedisayo

Nangona ujikelezo oluphambili ludla ngokuxhomekeka kwiinkqubo zemibungu okanye zeplanethi, ii-spur kunye neegiya ezijikelezayo nazo zidlala indima ebalulekileyo.

Iintlobo zeeGiya ezisetyenziswa kwiitafile ezijikelezayo

Iindlela Eziqhelekileyo Zokusebenzisa

• Uthumelo lwangaphakathi phakathi kwemoto kunye nenkqubo yokubopha

• Ukusebenza kwendlela yokubhuleka

• Ungqamaniso lwe-encoder

• Amanqanaba okunciphisa okwesibini

Isizathu Sokuba Zibalulekile

Nangona ezi gears zingasoloko ziyinkqubo ephambili yokuqhuba, umgangatho wazo uchaphazela ngokuthe ngqo:

• Uzinzo lwe-backlash

• Ukuphindaphinda

• Ukusebenza kweebhuleki

• Amanqanaba engxolo

I-Belon Gear ivelisa ii-spur kunye nee-helical gears ezine:

• Ukusila iprofayili

• Iinketho zezinto zeCarbide

• Ubuchule bezixhobo zangaphakathi/zangaphandle

• Uhlengahlengiso lwamazinyo oluchanekileyo lokulinganisela umthwalo

5. IiHarmonic Gears — Ubuchule obuphezulu kakhulu kwiitafile zeRotary zeSemiconductor-Grade

Kwiitafile ezijikelezayo ezichanekileyo kakhulu ezisetyenziselwa ukucubungula i-semiconductor, i-laser machining, i-optical alignment, okanye iinkqubo ze-metrology, ii-harmonic drive gears zingasetyenziswa.

Iinzuzo

• Kufutshane nokungabikho kokubuyela umva (<1 arcsec)

• Ukuchaneka okuphezulu kakhulu kokubeka indawo

• Uyilo oluncinci, olukhaphukhaphu

• Iireyithingi zokunciphisa eziphezulu

Apho Zisetyenziswa Khona

• Amaqonga okubonisa izinto ezincinci

• Izixhobo zokuphatha i-wafer ezichanekileyo kakhulu

• Amanqanaba okujikeleza e-optical e-Multi-axis

I-Belon Gear inikezela ngokugqiba amazinyo egiya ehambelana ne-flex-spline kunye nezixhobo ze-harmonic ezenziwe ngokwezifiso.

Kutheni Abavelisi Abakhokelayo Bekhetha iBelon Gear kwiRotary Table Gear Solutions

1. Ukwenziwa kweMveliso eNgcono kakhulu

I-Belon Gear inika ukunyamezelana okuhambelana ne:

• I-DIN 5–7 yeegiya ze-bevel

• I-DIN 4–6 yeegiya ezisilinda

• Ukugaya ngokuchanekileyo ukuze kusebenze ingxolo ephantsi

2. Ukulandeleka kwezixhobo ezipheleleyo

Izixhobo ziquka:

• 20CrMnTi

• 8620

• 18CrNiMo7-6

• Ithusi, ithusi (yeevili zemibungu)

Ibhetshi nganye inokulandeleka ngokupheleleyo.

3. Ubunjineli bokuBuyela umva beGear bokutshintsha i-OEM

I-Belon Gear ikwaxhasa abathengi abafuna:

• Uyilo olubuyela umva olusekelwe kwiigiya ezigugileyo

• Ukuphuculwa kwezinto

• Ukulungiswa kokuqina

• Ukuphuculwa kwe-backlash

4. Izisombululo ezenzelwe wena kuzo zonke iintlobo zetafile ejikelezayo

Kubandakanya:

• Iitafile ezijikelezayo zokubeka izalathiso ezinzima

• Iitafile ezijikelezayo zoomatshini bokulungisa ngesantya esiphezulu

• Iitafile ezijikelezayo ze-DD motor

• Iinkqubo ezijikelezayo ze-CNC ezine-axis ezi-4 kunye ne-axis ezi-5

• Amanqanaba okujikeleza abonakalayo achanekileyo

• Ii-turntable zokubeka ezenzekelayo

5. Umgangatho oQhubekekayo, Ukuhanjiswa kweHlabathi

I-Belon Gear inikezela ngeeseti zezixhobo kubathengi kulo lonke elaseMntla Melika, eYurophu, eMzantsi Melika, nase-Asia, ixhasa abakhi boomatshini kunye neenkampani ezisebenza ngokuzenzekelayo kwimizi-mveliso ngezisombululo zezixhobo ezithembekileyo zexesha elide.

Isiphelo

Iitafile ezijikelezayo ze-CNC zixhomekeke kakhulu kwiigiya ezicwangciswe ngokuchanekileyo ukuze zinike intshukumo echanekileyo, ezinzileyo, nethembekileyo yokujikeleza. Nokuba inkqubo isebenzisa i-worm gear drive yendabuko, i-high-torque planetary gear reducer, i-spiral bevel transmission, okanye i-advanced harmonic gearing, umgangatho wegiya nganye umisela ngokuthe ngqo ukusebenza kwetafile ejikelezayo.

Ngenxa yezakhono zokuvelisa eziphambili, ulawulo oluqinileyo lomgangatho, kunye nobuchule obunzulu kubunjineli bezixhobo zoshishino, iBelon Gear iyaqhubeka nokuxhasa abathengi behlabathi ngezisombululo zezixhobo ezenzelwe wena ezilungiselelwe iitafile ezijikelezayo kunye nezicelo zokuhambisa ezichanekileyo.

Ukuba iprojekthi yakho ifuna izixhobo zegiya ezithembekileyo nezisemgangathweni ophezulu kwitafile ejikelezayo, iBelon Gear ikulungele ukukuxhasa ukususela kuyilo ukuya ekuhanjisweni kwayo.