Njengoko umfutho wehlabathi wamandla avuselelekayo ukhawuleza, imfuno yezinto ezinokuthenjwa nezihlala ixesha elide kwiinkqubo zamandla omoya ayizange ibe phezulu. I-Belon Gear iyazingca ngokubhengeza uphuhliso oluphumeleleyo kunye nokuhanjiswa kweegiya ezinamandla aphezulu ezenzelwe iinkqubo zeegiya ze-turbine yomoya, ixhasa icandelo lamandla acocekileyo ngobuchule kunye nobunjineli obuphezulu behlabathi.

Izisombululo zoYilo lweeGiya zoMoya zeTurbine

Ukusebenza kunye nobomi benkonzo yeeturbine zomoya kuxhomekeke kakhulu kumgangatho woyilo lwezixhobo zazo. Iigiya zizinto ezibalulekileyo kwi-drivetrain, nto leyo evumela ukuguqulwa kwentshukumo ye-rotor ekhawulezayo ibe kukujikeleza okukhawulezayo okufunekayo ekuveliseni umbane. Iindidi ezine eziphambili zeegiya zisetyenziswa rhoqo kwiinkqubo zeeturbine zomoya: ii-planetary gears, ii-helical gears, ii-bevel gears, kunye nee-spur gears nganye ekhethelwe imisebenzi ethile ngaphakathi kweturbine.

Iigiya zeSpurngeprofayili yazo yamazinyo athe tye, ziyindlela elula nengabizi kakhulu. Nangona zilula ukuyila, zihlala zivelisa ingxolo enkulu kwaye azifanelekanga kangako kwiindlela ezikhawulezayo nezinomthwalo omkhulu.

Iigiya zeHelicalzibonelela ngenye indlela ephuculweyo ngokufaka amazinyo aneekona, avumela ukuba i-meshing ibe bushelelezi, amandla amakhulu okukhawulezisa, kunye nengxolo yokusebenza encitshisiweyo. Ngenxa yoko, zisetyenziswa kakhulu kwiibhokisi zegiya ze-wind turbine apho kufuneka ukusebenza okuzolileyo nokusebenza kakuhle.

Iigiya zeBevelZenzelwe ukuhambisa intshukumo phakathi kweeshafti ezibekwe kwi-engile, rhoqo ngama-90 degrees. Zidlala indima ebalulekileyo kwiinkqubo ezincedisayo zeeturbine zomoya, ezifana neendlela ze-yaw kunye ne-pitch, ezilungisa ulwalathiso lweblade kunye necala.

Izixhobo zeplanethiiinkqubo zinegiya yelanga ephakathi ejikelezwe ziigiya ezininzi zeplanethi ezijikeleza kuyo. Ezi zakhiwo zincinci, zixineneyo ze-torque zihlala zisetyenziswa kwigiya ephambili yeeturbine zomoya ezinkulu ngenxa yokukwazi kwazo ukusingatha imithwalo ephezulu ngelixa zigcina uzinzo kunye nokusebenza kakuhle.

Xa kuyilwa iigiya zokusetyenziswa kweturbine yomoya, iinjineli kufuneka ziqwalasele izinto ezibalulekileyo: amandla okuthwala umthwalo, ukusebenza kakuhle koomatshini, amandla olwakhiwo, kunye nokusebenza kwe-acoustic. Ibhokisi yegiya kufuneka inyamezele uxinzelelo oluqhubekayo kunye ne-torque evela kwiimeko zomoya eziguquguqukayo ngelixa idlulisela amandla ngokufanelekileyo kwijenereyitha. Kwangaxeshanye, kufuneka yenziwe ngendlela yokuba ixhase ukusebenza kwexesha elide, rhoqo iminyaka engama-20 nangaphezulu ngaphandle kokuwohloka kakhulu okanye ukuwohloka kokusebenza.

Ukwenziwa kwezixhobo zetyhubhu yomoya

Ukongeza kwiigiya ngokwazo, inkqubo yeshaft, iibheringi, ukuthambisa, kunye nolawulo lobushushu zizinto ezibalulekileyo kwindibano yegiya. Ishaft ephambili idibanisa i-rotor kwigiya, ngelixa iibheringi ezisebenza kakuhle zinciphisa ukungqubana kwaye zigcina ulungelelwano phantsi komthwalo. Ukuthambisa okusebenzayo kuyafuneka ukunciphisa ukuguguleka kwamazinyo egiya kunye nokuthintela ubushushu obugqithisileyo. Iinkqubo zokupholisa ezidibeneyo ziqinisekisa uzinzo lobushushu ngokuphelisa ubushushu obuveliswa ngexesha lokusebenza komthwalo ophezulu.

Iibhokisi zegiya zomoya zibalulekile ekuguquleni amandla omoya ahamba ngesantya esiphantsi abe ngamandla okujikeleza afunekayo yijenereyitha. Zisebenza phantsi kwemithwalo enzima, iimeko zomoya ezitshintshatshintshayo, kunye namaqondo obushushu ahlukeneyo, ezi nkqubo zegiya zifuna ukuqina okugqwesileyo, amandla aphezulu e-torque, kunye ne-gear meshing engenasiphako. I-Belon Gear yakhethwa ngumvelisi omkhulu wezixhobo zamandla avuselelekayo ukuvelisa uthotho lweegiya ezinkulu ezijikelezileyo nezijikelezileyo ezenzelwe ubomi obude benkonzo kunye neemfuno zolondolozo ezincitshisiweyo.

Ukuze kuhlangatyezwane nemingeni yobuchwephesha yale projekthi, iqela lethu lobunjineli lisebenzisane ngokusondeleyo nomthengi ukuphucula ukukhethwa kwezinto zegiya, ijiyometri yamazinyo, kunye neenkqubo zonyango lomphezulu. Iigiya zenziwe kusetyenziswa i-42CrMo4 kunye ne-18CrNiMo7 6, izixhobo ezaziwa ngokuxhathisa ukudinwa kunye nokuqina kwazo. Iinkqubo eziphambili ze-carburizing kunye nokugaya zisetyenzisiwe ukuqinisekisa ubulukhuni bomphezulu wamazinyo ngaphezu kwe-HRC 58, ngelixa kugcinwa ubulukhuni bomphezulu obubalulekileyo ekutsaleni imithwalo yoxinzelelo.

Ukuchaneka kubaluleke kakhulu kwiibhokisi zegiya zomoya. I-Belon Gear isebenzisa ulawulo olungqongqo lomgangatho isebenzisa izixhobo zokuhlola ezisemgangathweni ophezulu kuqukaIzixhobo zaseKlingelnbergamaziko okulinganisa, ii-CMM, kunye novavanyo lweentwana zemagnethi. Igiya nganye ivavanywe ngokupheleleyo ukuphambuka kweprofayili, impazamo yepitch, kunye nokugqitywa komphezulu, nto leyo efezekisa ukuchaneka kwegiya ukuya kufikelela kwimigangatho ye-DIN 6, nto leyo ibalulekileyo ekunciphiseni ingxolo kunye nokuguguleka kwimisebenzi yesantya esiphezulu.

Ukongeza, iqela lethu liphumelele ukufinyeza ixesha lokuqalisa ngokuphucula indlela yokusebenza kunye nokudibanisa izixhobo zethu zokusika ngaphakathi, unyango lobushushu, kunye nezixhobo zokugqibela zokusila. Lonke eli phulo, ukusuka kuphononongo lobuchwephesha ukuya ekuhanjisweni kokugqibela, ligqitywe kwiintsuku ezingama-45 kuphela, libonisa ukuzinikela kwethu ekwenzeni izixhobo ngokukhawuleza, okuguquguqukayo, nokuthembekileyo.

Ukuhanjiswa kwezi zixhobo kuphawula elinye inyathelo elibalulekileyo ekuxhaseni okuqhubekayo kweBelon Gear kwicandelo lamandla aluhlaza. Sinebhongo lokufaka isandla kutshintsho lwehlabathi oluya kumandla azinzileyo ngokubonelela ngezinto ezibalulekileyo zokuqhuba ezihlangabezana nemigangatho ephezulu yokuthembeka nokusebenza.

Ngenxa yokwanda kotyalo-mali kwiziseko zophuhliso zamandla omoya kwihlabathi liphela, iBelon Gear iyaqhubeka nokwandisa amandla ayo kwimveliso enkulu yezixhobo zemodyuli, umatshini wokulungisa ngokuchanekileyo, kunye nesayensi yezinto eziphathekayo. Izisombululo zethu ngoku zikhonza iiprojekthi ze-wind turbine eYurophu, eMzantsi Melika, nakuMzantsi-mpuma we-Asia, zibonelela ngexabiso ngomgangatho kunye nokugqwesa kobunjineli.

Apha eBelon Gear, sixhasa ikamva lamandla avuselelekayo ngegiya enye ngexesha