Xa uvavanya iindleko zeegiya ekuvelisweni okanye ekuthengweni, kubalulekile ukuqonda izinto ezininzi ezinegalelo ekubekweni kwamaxabiso egiya. Iigiya zinokubonakala zilula, kodwa inkqubo yemveliso iyinkimbinkimbi kwaye ibandakanya ubunjineli obuninzi kunye nolawulo lomgangatho. Ezona zinto zibalulekileyo ezichaphazela amaxabiso egiya ziquka ukukhethwa kwezinto, inkqubo yonyango lobushushu, inqanaba lomgangatho wegiya, imodyuli, inani lamazinyo, kunye nokunyamezelana kobukhulu.

1. Ukukhetha Izinto

Uhlobo lwezinto ezisetyenziswa ekwenzeni izixhobo zemoto yenye yezona zinto zibalulekileyo ngexabiso. Izinto eziqhelekileyo zezixhobo zemoto ziquka intsimbi yekhabhoni, intsimbi ye-alloy (efana ne-20CrMnTi okanye i-42CrMo), intsimbi engatyiwayo, ibronze, kunye neplastiki yobunjineli. Iigiya ezisebenza kakuhle ezisetyenziswa kwiimoto, kwi-aerospace, okanye kwi-robotics zihlala zifuna iintsimbi ze-alloy ezinamandla aphezulu kunye nokuqina, ezibiza kakhulu. Ukongeza, ukufumaneka kwezinto eziluhlaza kunye nokuguquguquka kwamaxabiso emarike nako kuchaphazela ixabiso lezixhobo zemoto zizonke.

2. Unyango lobushushu

Unyango lobushushu ludlala indima ebalulekileyo ekumiseleni ubulukhuni, ukumelana nokuguguleka, kunye namandla okudinwa kweegiya. Iindlela ezifana ne-carburizing, i-nitriding, i-quenching kunye ne-tempering, kunye ne-induction hardening ziyaphucula iipropati zoomatshini zegiya kodwa zongeza kwiindleko zokuvelisa. Umzekelo, iigiya ezi-carburing kunye ne-ground zihlala zibiza ngaphezulu ngenxa yamanyathelo okulungisa angaphezulu kunye nolawulo lomgangatho oluqinileyo. Uhlobo kunye nobunzima bonyango lobushushu buchaphazela ngokuthe ngqo amaxabiso ngokusekelwe ekusetyenzisweni kwamandla, ixesha lomjikelo, kunye nokuchaneka kwenkqubo.

3. Inqanaba loMgangatho weZixhobo

Umgangatho wegiya uchazwa yimigangatho efana ne-AGMA, i-ISO, okanye i-DIN. Iigiya ezichanekileyo eziphezulu (umz., i-ISO grade 6 okanye i-AGMA class 12 nangaphezulu) zifuna iinkqubo eziphambili zoomatshini ezifana nokusila okanye ukulola iigiya, kunye nokuhlolwa komgangatho okungqongqo kubandakanya uvavanyo lweprofayili kunye nelothe. La manqanaba omgangatho ophezulu anyusa iindleko zemveliso ngenxa yokunyamezelana okuqinileyo, ukugqitywa komphezulu okuphuculweyo, kunye nokuphambuka okuphantsi okuvumelekileyo. Ngenxa yoko, ukuchaneka okungcono kwegiya kuhlala kuza nexabiso eliphezulu.

4. Imodyuli kunye nenani lamazinyo

Imodyuli yegiya (iyunithi yemetrikhi emele ubungakanani bamazinyo egiya) kunye nenani lamazinyo zichaphazela ngokuthe ngqo ubungakanani kunye nobunzima begiya, kunye nobunzima bomatshini wokusika. Iimodyuli ezinkulu zifuna oomatshini abanezinto ezininzi kunye nobunzima bokusika. Iigiya ezinamanani amancinci okanye amakhulu kakhulu amazinyo nazo zinokuba nzima ngakumbi ukuzenza kwaye zinokufuna izixhobo ezenzelwe wena, nto leyo enyusa iindleko. Ngaphezu koko, iiprofayili zamazinyo ezikhethekileyo okanye uyilo oluhlengahlengisiweyo olunezithsaba, olujikelezileyo, okanye olujikelezileyo oluphindwe kabini lunyusa ixabiso ngakumbi.

5. Ukunyamezelana Okunemilinganiselo kunye Nokugqitywa Komphezulu

Ukunyamezelana okuqinileyo kweprofayili yamazinyo, i-pitch, kunye nokuqina kufuna oomatshini be-CNC abachanekileyo kunye nezixhobo zokusika ezikumgangatho ophezulu. Ukugcina ukunyamezelana okuzinzileyo kulo lonke iqela kwandisa ixesha lokuhlola kunye neendleko zokuphinda usebenze. Ukongeza, iimfuno zokugqiba umphezulu, njengamazinyo aphantsi okanye acwebezelayo, ziphucula ukusebenza kwegiya kodwa zifuna ixesha elingakumbi lokucubungula kunye nezixhobo eziphezulu. Ukunyamezelana kunye nokugqitywa kuchaphazela ngokuthe ngqo inqanaba lokuqinisekiswa komgangatho kwaye ekugqibeleni ixabiso legiya.

Ixabiso legiya liphenjelelwa yindibaniselwano yeenkcukacha zobugcisa kunye neemfuno zokuvelisa. Ukukhetha izinto ezifanelekileyo, ukukhetha unyango olufanelekileyo lobushushu, ukufikelela kwinqanaba lomgangatho ofunekayo, kunye nokulinganisela ubungakanani bemodyuli, inani lamazinyo, kunye nokunyamezela kunokutshintsha kakhulu iindleko zemveliso. Kubathengi nakwiinjineli, ukuqonda ezi zinto kubalulekile ukuze kwenziwe izigqibo ezingabizi kakhulu ngaphandle kokubeka emngciphekweni ukusebenza okanye ukuthembeka. EBelon Gear, sisebenzisana ngokusondeleyo nabathengi bethu ukuphucula ezi zinto kwaye sinikeze izisombululo zegiya ezenziwe ngokwezifiso ezikumgangatho ophezulu ezihambelana neemfuno zohlahlo lwabiwo-mali kunye nezicelo.