Iigiya ze-bevel ezijikelezayo zizinto ezibalulekileyo kwiinkqubo ezahlukeneyo zoomatshini, ezivumela ukudluliselwa kwamandla phakathi kwee-shafts ezidibanayo kwii-engile ezithile, ngesiqhelo ii-degrees ezingama-90. Uyilo lwamazinyo azo olugobileyo luqinisekisa ukusebenza kakuhle nangokufanelekileyo, nto leyo ebenza babe yimfuneko kwiimfuno ezifuna i-torque echanekileyo kunye nokudluliselwa kwesantya.

Inkqubo yokuvelisa iiSpiral Bevel Gears

Imveliso ye-spiraliigiya zebhevelyinkqubo ecokisekileyo nefuna ukuchaneka kunye nobuchule. Amanyathelo aphambili aquka:

1. Uyilo kunye noBunjineli: Inkqubo iqala ngeenkcukacha zoyilo, kuthathelwa ingqalelo izinto ezifana nomlinganiselo wegiya, ijiyometri yamazinyo, ukukhethwa kwezinto, kunye nokusetyenziswa okucetywayo. Izixhobo zesoftware eziphambili zinceda ekumiseleni ijiyometri yegiya ukuqinisekisa ukusebenza kakuhle.

Ukukhetha Izinto: Ukukhetha izinto ezifanelekileyo kubalulekile ukuze zihlale ixesha elide kwaye zisebenze kakuhle. Izinto eziqhelekileyo ziquka iintsimbi ze-alloy, iintsimbi zekhabhoni, iintsimbi ezingenasici, kwaye, kwezinye iimeko, iintsimbi ezingezizo ezentsimbi okanye iiplastiki ezikhethekileyo, kuxhomekeke kwiimfuno zesicelo.

2. Ukusika nokuYila: Oomatshini abakhethekileyo, abanjengoomatshini beGleason okanye beKlingelnberg, basetyenziselwa ukusika amazinyo egiya ngokuchanekileyo. Aba matshini banokwenza ukugawula ubuso okanye ukugoba ubuso ukuze bafumane iprofayili yamazinyo afunekayo.

3. Unyango lobushushu: Emva komatshini wokulungisa, iigiya zihlala ziphantsi kweenkqubo zokunyanga ubushushu ezifana nokucinywa kwe-carburizing kunye nokufuthwa ukuze komelezwe ubulukhuni kunye nokumelana nokuguguleka. Eli nyathelo liqinisekisa ukuba igiya inokumelana noxinzelelo lokusebenza kwaye yandise ubomi bayo benkonzo.

4. Imisebenzi yokugqiba: Ukusila nokulepha kwenziwa ukuze kufezekiswe i-geometry echanekileyo yamazinyo kunye nokugqitywa komphezulu, ukunciphisa ingxolo kunye nokuqinisekisa ukusebenza kakuhle.

5. Uqinisekiso loMgangatho: Uhlolo olupheleleyo, kuquka ukuhlolwa kobukhulu kunye novavanyo lwezinto, lwenziwa ukuqinisekisa ukuba izixhobo ziyahlangabezana nemigangatho engqongqo yoshishino kunye neemfuno ezithile zabathengi.

Ukwenziwa Ngokwezifiso kweIigiya ze-bevel ezijikelezayo 

Ukwenziwa kwezixhobo ze-spiral bevel ezenziwe ngokwezifiso kubonelela ngezicelo ezikhethekileyo apho izixhobo ezisemgangathweni zisenokunganeli. Izinto ezibalulekileyo ekufuneka ziqwalaselwe xa kusenziwa izixhobo ezenziwe ngokwezifiso ziquka:

• Uyilo oluKhethekileyo lweSicelo: Iigiya ezenziwe ngokwezifiso zenzelwe ukuhlangabezana neemfuno zokusebenza ezizodwa, ezinje ngomthamo othile we-torque, umlinganiselo wesantya, okanye iimeko zokusingqongileyo. Le ndlela eyenzelwe wena iqinisekisa ukusebenza kakuhle koomatshini abakhethekileyo.

• Ukwenziwa ngokwezifiso kwezinto: Ngokuxhomekeke kwisicelo, izixhobo zingakhethwa okanye ziphathwe ukuze zibonelele ngeempawu ezongezelelweyo ezifana nokumelana nokugqwala okanye amandla aphuculweyo.

• Ubunjineli Bokuchaneka: Iigiya ezenziwe ngokwezifiso zihlala zifuna ukunyamezelana okuqinileyo kunye nejometri yamazinyo ethile, nto leyo edinga iindlela zokuvelisa eziphambili kunye nolawulo olucokisekileyo lomgangatho.

Ukusetyenziswa kweeSpiral Bevel Gears

Iigiya ze-bevel ezijikelezayo zisetyenziswa kumashishini ahlukeneyo ngenxa yokusebenza kakuhle nokuthembeka kwazo:

• Ishishini leeMoto: Zibalulekile kwii-differentials, zivumela amavili ukuba ajikeleze ngesantya esahlukileyo ngexesha lokujika, nto leyo ephucula ukuphathwa kwesithuthi kunye nokhuseleko lwaso.

• Icandelo leeNqwelo-moya: Ezi gear zisetyenziswa kwiitransmission zehelikopta nakwiinjini zejethi, ziqinisekisa ukuhanjiswa kwamandla ngokuchanekileyo phantsi kweemeko ezinzima.

• Oomatshini BoshishinoKwizixhobo ezinje ngee-conveyors, ii-mixers, kunye neepompo, ii-spiral bevel gears zenza kube lula ukudluliselwa kwamandla okuhamba kakuhle nangokufanelekileyo phakathi kwee-intersecting shafts.

• Izicelo zaseLwandle: Zisetyenziswa kwiinkqubo zokuqhuba zaselwandle, zinegalelo ekudluliseleni amandla ngokufanelekileyo ukusuka kwiinjini ukuya kwiipropellers.

Uphuhliso kwiTekhnoloji yoKwenziwa kweMveliso

Uphuhliso lwakutshanje luveze iindlela ezizezinye zokwenza ii-spiral bevel gears. Enye indlela enjalo ibandakanya ukusebenzisa iinkqubo ze-CAD/CAM ezidityaniswe neziko loomatshini be-CNC ezine-axis ezintathu. Le ndlela inika ukuguquguquka kunye nokusebenza kakuhle kweendleko, ingakumbi kwimveliso ezincinci okanye iiprototypes.