Isishwankathelo seeGear zeNtshulube: Iintlobo, IiNkqubo zokuVelisa, kunye neMathiriyeli

Izixhobo zeentshulubeziyinxalenye ebalulekileyo kwiinkqubo zoomatshini, ezaziwa ngokugqithisela itorque ephezulu, ukusebenza kakuhle, kunye neempawu zokuzivalela. Eli nqaku liphonononga iintlobo zezixhobo zeentshulube, iinkqubo zazo zokuvelisa, kunye nezinto ezisetyenziswa ekwakhiweni kwazo.

Iintlobo zeGears zeNtshulube
Iigiya zeentshulube ngokwesiqhelo zihlelwa ngokwezi ndidi zilandelayo ngokusekwe kuyilo kunye nokusetyenziswa kwazo:

1. Iigiya zeNtshulube eziZigqumayo eziNnye

Ezi ziquka i-cylindrical worm meshing kunye nevili le-concave worm.
Isetyenziswa kakhulu kwizicelo zomthwalo ophakathi njengabahambisi kunye neelevators.
2. IiGear zeNtshulube eziKhuphuka kabini

Zombini intshulube kunye nevili lentshulube zinemiphezulu egobileyo, zinika indawo enkulu yokudibana.
Ilungele izicelo zomsebenzi onzima ngenxa yomthamo wabo ophezulu womthwalo kunye nokusebenza kakuhle.
3.IiGear zeNtshulube ezingagubungeliyo

Bonisa uyilo olulula kunye nenqaku loqhagamshelwano phakathi kwembungu kunye nevili.
Isetyenziswa kwizicelo ezinobunzima kunye namandla aphantsi.

Iigiya zeNtshulube ezenzelwe wena

Yenzelwe iimfuno ezithile, ezifana nokuchaneka okuphezulu okanye ulungelelwaniso olungaqhelekanga.
Ixhaphakile kwiirobhothi, i-aerospace, kunye noomatshini abakhethekileyo.
Iinkqubo Zokuvelisa
Ukusebenza kunye nokuthembeka kwezixhobo zeentshulube kuxhomekeke kakhulu ekuchanekeni kwazo kwemveliso. Iinkqubo eziphambili ziquka:

1. Ukusika kunye noMatshini

Isixhobo seentshulubezikholisa ukwenziwa kusetyenziswa hobbing, threading, okanye milling.
Amavili eentshulube ahlala exhonywa okanye abunjwe ukuze angqinelane nenkangeleko yombungu.
2. Ukusila

Ukusetyenziswa kokuchaneka okuphezulu, ukugaya kusetyenziselwa ukufezekisa ukunyamezela okuqinileyo kunye neendawo ezigudileyo.
Yehlisa ukukhuhlane kwaye yongeza ukusebenza kakuhle.
3. Unyango lobushushu

Iintshulube zinyangwa ubushushu ukonyusa ubulukhuni bomphezulu, ukuphucula ukuxhathisa ukuguga kunye nobomi.
Unyango oluqhelekileyo lubandakanya i-carburizing, i-nitriding, okanye ukuqina kwe-induction.

4. Ukuphosa okanye ukwenza

Amavili entshulube zidla ngokuphoswa okanye zenziwe ukwenza imilo yazo esisiseko phambi komatshini.
Ifanelekile kwimveliso enkulu.
5. Ukugqiba kunye noLawulo loMgangatho

Iinkqubo ezinje ngepolishi kunye nokugquma komhlaba ziqinisekisa ukusebenza kakuhle kunye nokuxhathisa umhlwa.
Imigangatho yokulawula umgangatho, njenge-ISO kunye ne-AGMA, iqinisekisa ukuhambelana nokuchaneka.

IiMathiriyeli zeeGear zeNtshulube
Ukukhethwa kwezinto ezibonakalayo kwiigiya zeentshulube kubalulekile ekomeleleni kwazo kunye nokusebenza kwazo:

1.Izinto zeNtshulube

Ngokuqhelekileyo yenziwe ngentsimbi eqinile okanye i-alloy steel .
Amandla aphezulu ezi zinto zivumela iintshulube ukuba zimelane nemithwalo ebalulekileyo kunye nokunxiba.
2. Izinto zevili leNtshulube

Ihlala yakhiwe ngeentsimbi ezithambileyo ezifana nobhedu, ubhedu, intsimbi yealloyi, intsimbi engatyiwayo okanye intsimbi.
Izinto ezithambileyo zinciphisa ukunxiba kwintshulube ngelixa zigcina ukuhanjiswa kwetorque esebenzayo.
3. Izinto eziphucukileyo

Iipolymers kunye nezixhobo ezidibeneyo zisetyenziswa kwizinto ezikhaphukhaphu okanye ezingeva ingxolo.
Ezi zixhobo zifumana ukuthandwa kwimizi-mveliso yeemoto kunye nabathengi be-elektroniki.
4. Iingubo zoMphezulu

Iingubo ezifana ne-phosphating okanye iTeflon zisetyenziselwa ukuphucula i-lubrication, ukunciphisa i-friction, kunye nokwandisa ubomi begiya.

Iinkqubo zokwenziwa kweMveliso: iWheel Wheel Hobbing kunye neShaft Milling Grilling

Wheel Wheel Hobbing

I-Hobbing yeyona ndlela iphambili yokwenza amavili entshulube, eyenza ukuba amazinyo atshiswe ngokuchanekileyo. I hob cutter, eyenzelwe ukungqamanisa iprofayile yomsonto wombungu, ijikeleziswa ngokuchasene nevili elingenanto ngesantya esihambelanayo. Le nkqubo iqinisekisa ijometri yamazinyo echanekileyo, ukusebenza kakuhle kwemveliso, kunye nomgangatho ongaguqukiyo. I-Hobbing ilungele uluhlu lwezixhobo, kubandakanywa ubhedu, ubhedu, kunye nentsimbi etyhidiweyo, esetyenziswa ngokuqhelekileyo kumavili entshulube. Oomatshini be-hobbing be-CNC abaphezulu banokufikelela ekunyamezeleni okuqinileyo kwaye bafanelekile kwizicelo ezichanekileyo.

Shaft Milling Ukugaya

Iishafti, ezifana neentshulube okanye ukuqhubaiishafu, zenziwa ngoomatshini ngokusila kunye nokusila ukufikelela kwimilo efunekayo kunye nokugqitywa komphezulu.

1. Ukugaya: Iintambo ze-shaft okanye i-grooves zisikwa kusetyenziswa i-CNC okanye oomatshini bokugaya obuqhelekileyo. Le nkqubo ibumba i-shaft kwaye iyilungiselele ukugqitywa kakuhle.
2. Ukusila: Ukusila ngokuchanekileyo kulandela ukugaya, ukucokisa ukugqitywa komphezulu kunye nokuqinisekisa ukunyamezela okuqinileyo ekusebenzeni kakuhle. Eli nyathelo libalulekile ekunciphiseni ukungqubana kunye nokunxiba kwiinkqubo ezisebenza kakhulu.

Zombini iinkqubo ziqinisekisa ukuba amacandelo adibana neenkcukacha ezingqongqo zokuqina, ukuchaneka, kunye nokusebenza kakuhle kwiinkqubo zoomatshini.

Iigiya zeentshulube zibalulekile kumashishini afana neemoto, i-aerospace, kunye noomatshini ngenxa yokukwazi kwabo ukuphatha imithwalo ephezulu ngokuchanekileyo. Ukuqonda iintlobo zabo, iinkqubo zemveliso, kunye neemfuno zemathiriyeli kunceda abavelisi kunye neenjineli bayile iinkqubo ezithembekileyo nezisebenzayo. Njengoko itekhnoloji iguquka, ukuveliswa kwemveliso kunye nesayensi yezinto ezibonakalayo kulindeleke ukuba kuphucule ngakumbi ukusebenza kwezixhobo zeentshulube kunye nokwandisa usetyenziso lwazo.