Isishwankathelo seeWorm Gears: Iintlobo, Iinkqubo zoMveliso, kunye nezixhobo

Izixhobo zempethuziyinxalenye ebalulekileyo kwiinkqubo zoomatshini, ezaziwa ngokudlulisela kwazo i-torque ephezulu, ukusebenza kakuhle, kunye neempawu zokuzitshixa. Eli nqaku liphonononga iintlobo zeegiya ze-worm, iinkqubo zazo zokwenza, kunye nezinto ezisetyenziswa ekwakheni kwazo.

Iintlobo zeeGiya zeWorm
Izixhobo zemibungu zihlala zahlulwe zibe ziindidi ezilandelayo ngokusekwe kuyilo lwazo kunye nokusetyenziswa kwazo:

1. Iigiya zeWorm ezigqumayo enye

Ezi ziquka i-cylindrical worm meshing enevili le-concave worm.
Isetyenziswa kakhulu kwizicelo zomthwalo ophakathi ezifana nee-conveyors kunye nee-elevators.
2. Iigiya zeWorm ezigubungela kabini

Zombini ivili le-worm kunye ne-worm zineendawo ezigobileyo, nto leyo enika indawo enkulu yokunxibelelana.
Ilungele ukusetyenziswa kwemisebenzi enzima ngenxa yokuba inomthwalo ophezulu kunye nokusebenza kakuhle.
3. IiGiya zeWorm ezingagqumiyo

Yiba noyilo olulula olunomgca odibanisa i-worm kunye nevili.
Isetyenziswa kwizicelo ezilula nezinamandla aphantsi.

IiGiya zeWorm ezenziwe ngokwezifiso

Yenzelwe iimfuno ezithile, ezinje ngokuchaneka okuphezulu okanye uqwalaselo olungaqhelekanga.
Ixhaphakile kwiirobhothi, kwi-aerospace, nakwimishini ekhethekileyo.
Iinkqubo zoMveliso
Ukusebenza kunye nokuthembeka kwee-worm gears kuxhomekeke kakhulu ekuchanekeni kokwenziwa kwazo. Iinkqubo eziphambili ziquka:

1. Ukusika kunye noMatshini

Izixhobo zeentshulubezihlala zenziwe kusetyenziswa iihobbing, threading, okanye milling.
Amavili eempethu adla ngokuba neehobhi okanye imilo ehambelana neprofayili yempethu.
2. Ukusila

Kwizicelo ezichanekileyo kakhulu, ukugaya kusetyenziswa ukuze kufumaneke ukunyamezelana okuqinileyo kunye neendawo ezithambileyo.
Iyanciphisa ukungqubana kwaye iphucula ukusebenza kakuhle.
3. Unyango lobushushu

Iimpethu zinyangwa ngobushushu ukuze zonyuse ubulukhuni bomphezulu, ziphucule ukumelana nokuguguleka kwazo kunye nobomi bazo bonke.
Unyango oluqhelekileyo luquka ukugaya i-carburizing, ukukhupha i-nitriding, okanye ukuqinisa i-induction.

4. Ukubumba okanye ukubumba

Amavili eempethu zihlala zibunjiwe okanye zenziwe ukuze zenze imo yazo esisiseko ngaphambi kokuba zenziwe.
Ifanelekile kwimveliso enkulu.
5. Ukugqiba kunye noLawulo loMgangatho

Iinkqubo ezinje ngokupholisha kunye nokugquma umphezulu ziqinisekisa ukusebenza kakuhle kunye nokumelana nokugqwala.
Imigangatho yokulawula umgangatho, efana ne-ISO kunye ne-AGMA, iqinisekisa ukuhambelana nokuchaneka.

Izixhobo zezixhobo zeWorm
Ukukhethwa kwezinto ezisetyenziswa kwii-worm gears kubaluleke kakhulu ukuze zihlale ixesha elide kwaye zisebenze kakuhle:

1.Izinto zeNtshulube

Ngokwesiqhelo zenziwe ngentsimbi eqinileyo okanye intsimbi ye-alloy.
Amandla aphezulu ezi zinto avumela iimpethu ukuba zikwazi ukumelana nemithwalo ebalulekileyo kunye nokuguguleka.
2. Izinto zevili leempethu

Idla ngokwakhiwa ngeentsimbi ezithambileyo ezifana nobhedu, ubhedu, intsimbi ye-alloy, intsimbi engatyiwayo okanye intsimbi ephosiweyo.
Izinto ezithambileyo zinciphisa ukuguguleka kwempethu ngelixa zigcina ukuhanjiswa kwe-torque okusebenzayo.
3. Izixhobo eziPhambili

Iipolymers kunye nezinto ezidityanisiweyo zisetyenziswa kwizicelo ezilula okanye ezithintela ingxolo.
Ezi zinto zithandwa kakhulu kumashishini eemoto kunye nee-elektroniki zabathengi.
4. Iingubo zomphezulu

Iingubo ezifana ne-phosphating okanye i-Teflon zisetyenziswa ukuphucula ukuthambisa, ukunciphisa ukungqubana, kunye nokwandisa ubomi begiya.

Iinkqubo Zokuvelisa: Ukusila Ngevili Leempethu kunye Nokugaywa Kweshaft

Isitovu sevili leempethu

I-hobbing yindlela ephambili yokwenza amavili eempethu, okuvumela ukunqunyulwa ngokuchanekileyo kwamazinyo egiya. I-hob cutter, eyenzelwe ukufanisa iprofayili yentambo yempethu, ijikeleziswa ngokuchasene nevili elingenanto ngesantya esihambelanayo. Le nkqubo iqinisekisa i-geometry echanekileyo yamazinyo, ukusebenza kakuhle kwemveliso ephezulu, kunye nomgangatho ohambelanayo. I-hobbing ifanelekile kwiindidi ezahlukeneyo zezixhobo, kubandakanya ibronze, ibronze, kunye nesinyithi esityhidiweyo, esisetyenziswa rhoqo kumavili eempethu. Oomatshini be-hobbing be-CNC abaphambili banokufikelela kunyamezelo oluqinileyo kwaye bafanelekile kwizicelo ezichanekileyo.

Ukusila iShaft Milling

Iishafts, ezifana neempethu okanye i-driveimingxunya, zihlala zicutshungulwa ngomatshini ngokusila nangokugaywa ukuze kufunyanwe imo kunye nokugqitywa komphezulu okufunekayo.

1. Ukusila: Imisonto okanye imingxunya yeshaft iyasikwa kusetyenziswa ii-CNC okanye oomatshini bokugaya abaqhelekileyo. Le nkqubo iyila ishaft kwaye iyilungiselela ukugqitywa kakuhle.
2. Ukusila: Ukusila ngokuchanekileyo kulandela ukusila, ukucokisa ukugqitywa komphezulu kunye nokuqinisekisa ukunyamezelana okuqinileyo ukuze kusebenze kakuhle. Eli nyathelo libalulekile ekunciphiseni ukungqubana kunye nokuguguleka kwiinkqubo ezisebenza kakuhle.

Zombini iinkqubo ziqinisekisa ukuba izinto ziyahlangabezana neemfuno ezingqongqo zokuqina, ukuchaneka, kunye nokusebenza kakuhle kwiinkqubo zoomatshini.

Izixhobo zemibungu zibaluleke kakhulu kumashishini afana neemoto, i-aerospace, kunye noomatshini ngenxa yokukwazi kwazo ukuphatha imithwalo ephezulu ngokuchanekileyo. Ukuqonda iintlobo zazo, iinkqubo zemveliso, kunye neemfuno zezinto eziphathekayo kunceda abavelisi kunye neenjineli ukuba bayile iinkqubo ezithembekileyo nezisebenzayo. Njengoko ubuchwepheshe butshintsha, kulindeleke ukuba izinto ezintsha kwimveliso nakwisayensi yezinto eziphathekayo ziphucule ngakumbi ukusebenza kwezixhobo zemibungu kwaye zandise ukusetyenziswa kwazo.