Zeziphi iindlela eziphambili kunye namanyathelo machining imiphezulu izinyoiigiya ze-bevel ezijikelezayo?

1. **Iindlela zokuSebenza**

Kukho iindlela ezininzi eziphambili zokwenza iigiya ze-spiral bevel:

**Ukugaya**: Le yindlela yesintu, apho isisiki sokusila sisetyenziselwa ukusika umphezulu wezinyo elijikelezayo kwisixhobo esingenanto. Ukugaya kuyasebenza kakhulu kodwa kunika ukuchaneka okuphantsi.

**Ukugaya**: Ukucola kubandakanya ukusebenzisa ivili lokusila ukugqiba imiphezulu yamazinyo esixhobo. Le nkqubo iphucula ukuchaneka kunye nomgangatho womphezulu wegiya, okukhokelela ekusebenzeni ngcono kwe-meshing kunye nobomi benkonzo obude.

**CNC Machining**: Ngophuhliso lwetekhnoloji ye-CNC, umatshini we-CNC uye waba yindlela ebalulekileyo yokuvelisa i-spiral bevel gear. Ivumela ukwenziwa kwezixhobo ezichanekileyo kunye nomgangatho ophezulu, ngakumbi kwiimilo ezintsonkothileyo zamazinyo.

**Ukuvelisa Machining**: Le ndlela ephucukileyo isebenzisa izixhobo zokuvelisa (ezifana ne-bevel gear milling cutters okanye i-hobs) ukudala umphezulu wezinyo ngokusebenzisa intshukumo ehambelanayo phakathi kwesixhobo kunye nesixhobo esingenanto. Ifezekisa i-high-precision tooth surface machining.

 

2. **Izixhobo zoMatshini**

Esi sixhobo silandelayo siyafuneka kwi-spiralizixhobo ze-beveloomatshini:

**I-Bevel Gear Milling Machine**: Isetyenziselwa imisebenzi yokusila, apho umsiki wokusila usika umphezulu wezinyo elijikelezayo kwisixhobo esingenanto.

**I-Bevel Gear Grinding Machine**: Isetyenziselwa imisebenzi yokusila, apho ivili lokusila ligqibezela imiphezulu yezinyo kwisixhobo.

**Iziko loMatshini le-CNC**: Isetyenziselwa umatshini we-CNC, ovumela ukuveliswa kwezixhobo ezichanekileyo kunye nokusebenza okuphezulu.

**Ukuvelisa izixhobo zokuSebenza**: Oomatshini abafana noomatshini be-Gleason okanye i-Oerlikon bayilelwe ngokukodwa ukuvelisa iigiya ze-bevel ezijikelezayo.

 

3. **Amanyathelo oMatshini**

Ukucwangciswa kwe-spiralizixhobo ze-bevelImiphezulu yamazinyo ngokubanzi ibandakanya la manyathelo alandelayo:

(1) **Imveliso engenanto**

**Ukukhethwa kwezinto ezibonakalayo**: Iintsimbi ze-alloy zamandla aphezulu, ezifana ne-20CrMnTi okanye i-20CrNiMo, zisetyenziswa ngokuqhelekileyo. Ezi zixhobo zinobunzima obuhle kunye nokuxhatshazwa kokugqoka.

**Ukulungiswa okungenanto**: Isixhobo esingenanto siveliswa ngokubunjwa okanye ukuphosa ukuqinisekisa ukuba ubungakanani kunye nokumila kwayo kuyahlangabezana neemfuno.

 

(2) **Ukutshixa ngokurhabaxa**

**Ukugaya**: Indawo engenanto ixhonywe kumatshini wokungqusha, kwaye i-bevel gear milling cutter isetyenziselwa ukusika indawo yokuqala yezinyo elijikelezayo. Ukuchaneka kokusila ngokuqhelekileyo kumalunga neBanga lesi-7 ukuya kwelesi-8.

**I-Hobbing**: Kwizixhobo ezineemfuno ezichaneke kakhulu, i-hobbing ingasetyenziswa. I-Hobbing ibandakanya intshukumo ehambelanayo phakathi kwe-hob kunye nesixhobo esingenanto ukwenza umphezulu wezinyo elijikelezayo.

 

(3) **Gqiba ukuSebenza**

**Ukugaya**: Igiya, emva komatshini orhabaxa, ifakwe kumatshini wokusila, kwaye ivili lokusila lisetyenziselwa ukugqiba indawo yezinyo. Ukusila kunokuphucula ukuchaneka kunye nomgangatho womphezulu wegiya, ngokuchaneka ngokuqhelekileyo ukufikelela kwiBanga lesi-6 ukuya kwelesi-7.

**Ukuvelisa Machining**: Kwizixhobo ze-bevel ezichaneke kakhulu, ukwenziwa komatshini kuhlala kusetyenziswa. Umphezulu wezinyo wenziwe ngentshukumo ehambelanayo phakathi kwesixhobo sokuvelisa kunye nesixhobo esingenanto.

 

(4) **Unyango lobushushu**

**Ukucima**: Ukomeleza ubulukhuni kunye nokumelana nokunxiba kwegiya, ukucima kuyenziwa ngokwesiqhelo. Ukuqina komphezulu wegiya emva kokucima kunokufikelela kwi-HRC 58 ukuya kuma-62.

** I-Tempering **: Igiya iyancipha emva kokucima ukukhulula uxinzelelo kunye nokuphucula ukuqina.

 

(5) **Uhlolo lokugqibela**

**UHlolo oluChanekileyo loMphezulu wamazinyo**: Amaziko omlinganiselo wegiya okanye izixhobo zokumejarisha izixhobo zamehlo zisetyenziselwa ukuhlola ukuchaneka komphezulu wezinyo, kubandakanywa impazamo yeprofayili yezinyo, impazamo yecala lezinyo, kunye nempazamo ye-angle ejikelezayo.

**Ukuhlolwa kokuSebenza kwe-Meshing**: Iimvavanyo ze-Meshing ziqhutyelwa ukuvavanya ukusebenza kwe-meshing ye-gear, ukuqinisekisa ukuhanjiswa kwayo kunye nokuthembeka ekusetyenzisweni kwangempela.

 

4. **Ukuphucula iinkqubo zoomatshini**

Ukuphucula umgangatho kunye nokusebenza kakuhle kwe-spiral bevel gear machining, inkqubo yomatshini ihlala ifuna ukwenziwa ngcono:

**Ukukhethwa kwesixhobo **: Izixhobo ezifanelekileyo zikhethwa ngokusekelwe kwizinto eziphathekayo kunye neemfuno ezichanekileyo. Ngokomzekelo, izixhobo zedayimane okanye ze-CBN zingasetyenziselwa izixhobo ezichanekileyo eziphezulu.

**Ukwenziwa ngcono kweeParamitha zoMatshini**: Ngovavanyo kunye nohlalutyo lokulinganisa, iiparamitha zoomatshini ezifana nesantya sokusika, izinga lokutya, kunye nobunzulu bokusika ziphuculwe ukuphucula ukusebenza kakuhle kunye nomgangatho.

** I-Automated Machining **: Ukusetyenziswa kwezixhobo zomatshini ezizenzekelayo, njengamaziko omatshini e-CNC okanye imigca yokuvelisa ngokuzenzekelayo, kunokuphucula ukusebenza kakuhle kunye nokuhambelana.

 

Ukwenziwa komatshini we-spiral bevel gear yamazinyo yinkqubo entsonkothileyo efuna ukuqwalaselwa kwezinto ezininzi, kubandakanya izixhobo, izixhobo, iinkqubo kunye nokuhlolwa. Ngokulungisa iinkqubo zoomatshini kunye nezixhobo, ukuchaneka okuphezulu kunye nokuthembeka okuphezulu kweegiya ze-bevel ze-spiral zinokuveliswa ukuhlangabezana neemfuno zezicelo ezahlukeneyo zemizi-mveliso.