Zeziphi iindlela eziphambili kunye namanyathelo okulungisa umphezulu wamazinyoiigiya ze-bevel ezijikelezayo?

1. **Iindlela Zokwenza Imishini**

Kukho iindlela ezininzi eziphambili zokulungisa ii-spiral bevel gears:

**Ukusila**: Le yindlela yendabuko, apho kusetyenziswa isixhobo sokusika izinyo ukusika umphezulu wezinyo ojikelezayo kwigiya engenanto. Ukusila kusebenza kakuhle kodwa kunika ukuchaneka okuphantsi.

**Ukugaya**: Ukugaya kubandakanya ukusebenzisa ivili lokugaya ukugqiba umphezulu wezinyo zegiya. Le nkqubo iphucula ukuchaneka kunye nomgangatho womphezulu wegiya, nto leyo ephumela ekusebenzeni ngcono kwe-meshing kunye nobomi benkonzo ende.

**Umatshini we-CNC**: Ngophuhliso lwetekhnoloji ye-CNC, umatshini we-CNC uye waba yindlela ebalulekileyo yokuvelisa izixhobo ze-spiral bevel. Ivumela ukwenziwa kwezixhobo ezichanekileyo nezisebenza kakuhle, ingakumbi kwiimo zamazinyo ezintsonkothileyo.

**Ukuvelisa iMishini**: Le ndlela iphucukileyo isebenzisa izixhobo zokuvelisa (ezifana nezicuthi zokugaya iigiya ze-bevel okanye iihobhi) ukwenza umphezulu wezinyo ngokushukuma phakathi kwesixhobo kunye negiya engenanto. Ifezekisa ukucutshungulwa komphezulu wezinyo ngokuchanekileyo.

 

2. **Izixhobo Zoomatshini**

Ezi zixhobo zilandelayo zihlala zifuneka kwi-spiraligiya yebhevelumatshini wokwenza izinto:

**Umatshini Wokugaya Iigiya ZeBevel**: Usetyenziselwa imisebenzi yokugaya, apho umsiki wokugaya usika umphezulu wezinyo ojikelezayo kwigiya engenanto.

**Umatshini Wokugrumba Iigiya ZeBevel**: Usetyenziselwa imisebenzi yokugrumba, apho ivili lokugrumba ligqibezela umphezulu wezinyo zegiya.

**Iziko Loomatshini be-CNC**: Lisetyenziselwa umatshini wokugaya we-CNC, ovumela ukwenziwa kwezixhobo ezichanekileyo nezisebenza kakuhle.

**Ukuvelisa Izixhobo Zoomatshini**: Oomatshini abanjengooomatshini beGleason okanye be-Oerlikon benzelwe ngokukodwa ukuvelisa imishini yeegiya ze-spiral bevel.

 

3. **Amanyathelo Oomatshini**

Ukwenziwa kwe-spiraligiya yebhevelUmphezulu wamazinyo ngokubanzi uquka la manyathelo alandelayo:

(1) **Ukwenziwa Kwemveliso Okungenanto**

**Ukukhetha Izinto**: Iintsimbi ze-alloy ezinamandla aphezulu, ezifana ne-20CrMnTi okanye i-20CrNiMo, zisetyenziswa rhoqo. Ezi zinto ziqinile kakuhle kwaye ziyamelana nokuguguleka.

**Ukucubungula okungenanto**: Isixhobo esingenanto senziwe nge-forging okanye i-casting ukuqinisekisa ukuba ubungakanani kunye nokuma kwaso kuyahlangabezana neemfuno.

 

(2) **Umatshini Onzima**

**Ukusila**: Isithuba esingenanto sifakwe kumatshini wokusila, kwaye i-bevel gear milling cutter isetyenziselwa ukusika umphezulu wokuqala wamazinyo ajikelezayo. Ukuchaneka kokusila kudla ngokuba malunga neBanga lesi-7 ukuya kwelesi-8.

**I-Hobbing**: Kwiigiya ezineemfuno eziphezulu zokuchaneka, i-hobbing ingasetyenziswa. I-Hobbing ibandakanya intshukumo ehambelanayo phakathi kwe-hob kunye ne-gear engenanto ukwenza umphezulu wezinyo elijikelezayo.

 

(3) **Gqiba ukuSebenza ngoMatshini**

**Ukugaya**: Isixhobo, emva kokugaya ngokurhabaxa, sifakwe kumatshini wokusila, kwaye ivili lokusila lisetyenziselwa ukugqiba umphezulu wamazinyo. Ukusila kunokuphucula ukuchaneka kunye nomgangatho womphezulu wesixhobo, ngokuchaneka kudla ngokufikelela kwiBanga lesi-6 ukuya kwelesi-7.

**Ukuvelisa iMishini**: Kwiigiya ze-spiral bevel ezichanekileyo kakhulu, kusetyenziswa i-machining yokuvelisa. Umphezulu wezinyo wenziwa ngokuhamba phakathi kwesixhobo sokuvelisa kunye negiya engenanto.

 

(4) **Unyango lobushushu**

**Ukucima**: Ukuphucula ubulukhuni kunye nokumelana nokuguguleka kwegiya, ukucima ngokuqhelekileyo kwenziwa. Ubulukhuni bomphezulu wegiya emva kokucima bunokufikelela kwi-HRC 58 ukuya kwi-62.

**Ukunciphisa**: Isixhobo siyathomalaliswa emva kokucinywa ukuze kuncitshiswe uxinzelelo lokucima kunye nokuphucula ukuqina.

 

(5) **Uhlolo lokugqibela**

**Ukuhlolwa Kokuchaneka Komphezulu Wamazinyo**: Iziko lokulinganisa izixhobo okanye izixhobo zokulinganisa izixhobo ezibonakalayo zisetyenziselwa ukuhlola ukuchaneka komphezulu wamazinyo, kubandakanya impazamo yeprofayili yamazinyo, impazamo yesikhokelo samazinyo, kunye nempazamo ye-angle ejikelezayo.

**Ukuhlolwa Kokusebenza Kwee-Meshing**: Uvavanyo lwe-meshing lwenziwa ukuze kuvavanywe ukusebenza kwe-meshing yegiya, ukuqinisekisa ukusebenza kakuhle kokudluliselwa kwayo kunye nokuthembeka kwayo xa isetyenziswa ngokwenene.

 

4. **Ukuphucula iiNkqubo zoMatshini**

Ukuphucula umgangatho kunye nokusebenza kakuhle kwe-spiral bevel gear machining, inkqubo ye-machining idla ngokufuna ukulungiswa:

**Ukukhethwa kweZixhobo**: Izixhobo ezifanelekileyo zikhethwa ngokusekelwe kwizinto ezisetyenziswayo nezixhobo kunye neemfuno zokuchaneka. Umzekelo, izixhobo zedayimani okanye zeCBN zingasetyenziselwa izixhobo ezisebenza ngobuchule obuphezulu.

**Ukuphucula iiParamitha zoMatshini**: Ngokusebenzisa uvavanyo kunye nohlalutyo lokulinganisa, iiparameter zomatshini ezifana nesantya sokusika, isantya sokutya, kunye nobunzulu bokusika ziyaphuculwa ukuze kuphuculwe ukusebenza kakuhle komatshini kunye nomgangatho.

**Umatshini Ozenzekelayo**: Ukusetyenziswa kwezixhobo zomatshini ezizenzekelayo, ezinje ngeziko zomatshini ze-CNC okanye imigca yemveliso ezenzekelayo, kunokuphucula ukusebenza kakuhle komatshini kunye nokuhambelana kwawo.

 

Ukulungiswa kweendawo zamazinyo zegiya ye-spiral bevel yinkqubo enzima efuna ukuqwalaselwa kwezinto ezininzi, kubandakanya izixhobo, izixhobo, iinkqubo, kunye nokuhlolwa. Ngokwenza ngcono iinkqubo kunye nezixhobo zokulungisa, iigiya ze-spiral bevel ezichanekileyo nezithembekileyo zinokwenziwa ukuhlangabezana neemfuno zezicelo ezahlukeneyo zoshishino.