I-Carburizing vs Nitriding ukuze kuhlale ixesha elide kwiGiya, unyango lobushushu oluzisa ukusebenza ngcono

Ukuqina komphezulu yenye yezona zinto zibalulekileyo ekumiseleni ukuqina nokusebenza kweegiya. Nokuba zisebenza ngaphakathi kweetransmissions zezithuthi, oomatshini bemizi-mveliso, izixhobo zokunciphisa imigodi, okanye iicompressors zesantya esiphezulu, amandla omphezulu wamazinyo egiya achaphazela ngokuthe ngqo umthamo womthwalo, ukumelana nokuguguleka, uzinzo lokuguquguquka, kunye nokuziphatha kwengxolo ngexesha lokusebenza ixesha elide. Phakathi kweendlela ezininzi zonyango lobushushu,i-carburizingkwayeukukhupha amanzizisezezona nkqubo zimbini zokuphucula umphezulu ezikhethwe kakhulu kwimveliso yezixhobo zanamhlanje.

I-Belon Gear, umenzi weegiya ze-OEM onguchwephesha, isebenzisa ubuchwepheshe be-carburizing kunye ne-nitriding ukuphucula ubomi bokuguguleka, ubulukhuni bomphezulu, kunye namandla okudinwa ngokusekelwe kwiimfuno zesicelo. Ukuqonda umahluko phakathi kwazo kwenza iinjineli kunye nabathengi bakhethe indlela efanelekileyo yokuqinisa kwiimeko zokusebenza zokwenyani.

Yintoni iCarburizing?

I-Carburizing yinkqubo yokusasazwa kwe-thermo-chemical apho iigiya zifudunyezwa kwindawo etyebileyo kwi-carbon, zivumela ii-athomu ze-carbon ukuba zingene kumphezulu wentsimbi. Iigiya ziyacinywa ukuze kufunyanwe imeko yangaphandle enobunzima obuphezulu ngelixa zigcina isakhiwo esiqinileyo nesithambileyo.

Emva konyango, iigiya ezinekhabhoni zihlala zifikelela kubunzima bomphezulu obuyi-HRC 58–63 (malunga ne-700–800+ HV). Ubunzima obuphambili buhlala buphantsi—malunga ne-HRC 30–45 kuxhomekeke kwizinto ezibonelela ngokumelana okuphezulu kunye namandla okudinwa okugoba. Oku kwenza ukuba i-khabhoni ifaneleke ngakumbi kwi-torque ephezulu, umthwalo onzima wekhabhoni, kunye neendawo eziguquguqukayo ze-shock.

Iingenelo eziphambili zegiya ezine-carburised:

• Ukumelana nokuguguleka okuphezulu kunye nokuqina okubalaseleyo kwempembelelo

• Ubunzulu bebhokisi obukhulu bufanelekile kwiigiya eziphakathi ukuya kwezinkulu

• Ubomi obuqinileyo bokudinwa bokugoba ukuze kudluliselwe umthwalo onzima

• Uzinze ngakumbi xa i-torque itshintshatshintsha okanye i-torque ikhawulezileyo

• Ixhaphakile kwiimoto zokugqibela zokuqhuba,ukumbiwa kwemigodiiibhokisi zegiya, izixhobo zoomatshini abanzima

I-Carburizing idla ngokuba yeyona ndlela isetyenziswa kakhulu kwiigiya ezisebenza phantsi koxinzelelo olukhulu loomatshini.

Yintoni iNitriding?

I-nitriding yinkqubo yokusasazwa kobushushu obuphantsi apho i-nitrogen ingena kumphezulu wentsimbi ukuze yenze umaleko we-compound omelana nokuguguleka. Ngokungafaniyo ne-carburizing, i-nitriding yenza njaloayifuni ukucima, nto leyo enciphisa kakhulu umngcipheko wokugqwetheka kwaye ivumela ukuba izinto zigcine ukuchaneka kobukhulu bazo.

Iigiya ezine-nitrided ngokubanzi ziyaphumelelaubunzima bomphezulu obuphezulu kuneegiya ezinekhabhoni—ngokuqhelekileyo i-HRC 60–70 (900–1200 HV kuxhomekeke kudidi lwentsimbi)Ngenxa yokuba umbindi awucinywanga, ubulukhuni bangaphakathi buhlala busondele kwinqanaba lezinto zokuqala, okuqinisekisa uzinzo lokuguquguquka oluqikelelweyo kunye nokuchaneka okugqwesileyo.

Iingenelo zegiya ezine-nitride:

• Ubulukhuni obuphezulu kakhulu bomphezulu (bungaphezulu kune-carburizing)

• Ukuguquguquka okuphantsi kakhulu—kulungele iindawo ezinganyamezeliyo kakhulu

• Ukusebenza kakuhle kokunxiba kunye nokudinwa okubonakalayo

• Ukuphuculwa kokugqwala kunye nokumelana nokurhawuzelela

• Ifanelekile kwiigiya ezithambileyo, iisiteji zeplanethi, kunye needrives ezikhawulezayo

I-nitriding idla ngokukhethwa kwiimeko ezisebenza ngokuthula, ezine-RPM ephezulu, kunye neemeko ezilawulwa ngokuchanekileyo.

I-Carburizing vs. Nitriding — Ubunzulu, Ubunzima kunye nothelekiso lokusebenza

Zombini ziphucula ukuqina, kodwa zahlukile kwindlela yokwabiwa kobulukhuni kunye nendlela yokuphambuka.

Ukurhawuzelela iikhabhoritha =amandla anzulu + ukunyamezela impembelelo
Ukukhupha i-Nitriding =umphezulu onzima kakhulu + uzinzo oluchanekileyo

Indlela Yokukhetha Unyango Oluchanekileyo Lokusetyenziswa Kwezixhobo Zakho

Ukukhetha kufuneka kusekelwe kumthwalo, ukuthambisa, isantya, ubomi boyilo, kunye neemfuno zokulawula ingxolo.

I-Belon Gear — Unyango lobushushu beGear yobungcali kunye neMveliso ye-OEM

I-Belon Gear yenza izixhobo ezenziwe ngokwezifiso zisebenzisa iintsimbi ezifakwe i-carburised okanye i-nitrided ngokweemfuno zobunjineli. Uluhlu lwethu lolawulo lobunzima bezinto, ukuhlolwa kwe-metallurgical, kunye nokugqitywa kwe-CNC kuqinisekisa uzinzo kwizicelo eziphezulu.

Sibonelela:

• Iigiya ze-Spur, i-helical kunye nezangaphakathi

• Iiphini ze-bevel kunye ne-bevel ezijikelezayo

• Iigiya zezinambuzane, iigiya zeplanethi kunye neeshafts

• Izixhobo zothumelo ezenziwe ngokwezifiso

Zonke izixhobo zenziwe ngokusasazwa kobulukhuni obuphuculiweyo kunye namandla omphezulu ukuze kuphuculwe ubomi benkonzo.

Isiphelo

Zombini i-carburizing kunye ne-nitriding ziyayiphucula kakhulu imeko yokuqina kwezixhobo—kodwa iingenelo zazo zahlukile.

• I-Carburizinginika amandla amakhulu ekhava kunye nokumelana nempembelelo, ilungele ukudluliselwa kwamandla amakhulu.

• Ukukhupha i-nitridinginika ubulukhuni obuphezulu bomphezulu kunye nokuphambuka okuncinci, ilungele ukuchaneka kunye nokuhamba ngesantya esiphezulu.

I-Belon Gear inceda abathengi ukuba bahlole umthamo womthwalo, uxinzelelo lwesicelo, uluhlu lobunzima, kunye nokunyamezelana kobukhulu ukuze bakhethe unyango olufanelekileyo kuyo yonke iprojekthi yegiya.