Abavelisi beBevel Gear abali-10 abaphezulu eTshayina — Iintlobo, Izixhobo, Iingenelo, kunye nesizathu sokuba ukhethe iBelon Gear

Ishishini lezixhobo zaseTshayina likhonza imakethi enkulu yehlabathi ngokubonelela ngayo yonke into ukusuka kwiidrive ezilula ze-engile yasekunene ukuya kokuchanekaiigiya zebhevelIiseti ezisetyenziswa kwiitransmissions ezisebenza kakuhle. Kubathengi abavavanya ababoneleli bezixhobo ze-bevel, kubalulekile ukuqonda iintsapho zemveliso, izinto kunye nokhetho lonyango lobushushu, kunye neempawu zexabiso ezahlula umthengisi wempahla kwiqabane lokwenyani lobunjineli. Eli nqaku lichaza into eqhelekileyoIintlobo zegiya ze-bevel, izixhobo kunye neenkqubo eziqhelekileyo ezizisa ubomi obude kunye nokuthembeka, izibonelelo abathengi abazifunayo kubathengisi abaphezulu, kwaye kutheni iBelon Gear ilukhetho oluhle kakhulu xa ukuchaneka, ubunjineli obubuyela umva, kunye nokusebenza okuqinisekisiweyo kubalulekile.

Iintlobo zeBevel Gear: ukufanisa ijometri nesicelo

Iigiya zeBevel zidlulisela amandla phakathi kweeshafti ezidibanayo kwaye ziza kwiintlobo ezahlukeneyo, nganye ilungiselelwe umsebenzi othile kunye nomsebenzi:

Iigiya zebhevel ezithe tye— zinamazinyo asikiweyo ngokuthe tye kwindawo engenanto ekhonkrithi. Ziyabiza kakhulu kwaye zifanelekile kwiindlela ezikhawulezayo nezinovakalelo oluphantsi lwengxolo. Ii-bevels ezithe tye zisetyenziswa rhoqo apho imithwalo ye-axial iphakathi kwaye i-geometry elula iyathandwa.

Iigiya ze-bevel ezijikelezayo— inamazinyo agobileyo asebenza kancinci kancinci, evelisa intshukumo ethambileyo, umthamo ophezulu womthwalo, kunye nengxolo ephantsi kunee-bevels ezithe tye. Ii-bevels ezijikelezayo zikhethwa kakhulu kwii-differentials zeemoto, ii-gearbox ezichanekileyo, kunye nokusetyenziswa okufuna ukusebenza okuqhubekayo, okunomthwalo ophezulu.

Iigiya zeHypoid— uhlobo lwee-spiral bevels ezinee-offset axes, ezivumela iiphinions ezincinci kunye nokuphakama okuphantsi kwe-driveshaft kwi-drivetrain layouts. I-Hypoid geometry ibonelela ngokudluliselwa kwe-torque ephezulu kwaye iyathandwa apho ukupakisha kunye noxinano lwe-torque kubaluleke kakhulu.

Iigiya ze-miter— uhlobo olukhethekileyo lwe-bevel olunomlinganiselo we-1:1 osetyenziselwa ukutshintsha indlela yokujikeleza kwii-engile zasekunene. Iigiya ze-miter zenza kube lula ukuyila xa kunganyanzelekanga ukutshintsha isantya.

Iiseti ze-crowned okanye ze-zero bevels kunye ne-lapped/ground — ukuze kube nokuchaneka okuphezulu, ii-bevel gears ezithile ziyaxhonywa kwaye zixoxwe okanye zicolwe emva konyango lobushushu ukuze kuphuculwe iipateni zoqhagamshelwano kwaye kuncitshiswe ingxolo. Ezi zikhetho kwiitransmissions ezifuna amandla, iirobhothi, kunye noomatshini abachanekileyo.

Ukuqonda ukuba loluphi uhlobo lwe-bevel oluhambelana nesicelo kuxhomekeke kumjikelo womsebenzi, isantya, i-torque, iithagethi zengxolo, kunye nemida yokupakisha. Umthengisi onobuchule uya kunika iingcebiso malunga nejometri, imo yamazinyo, kunye nokugqitywa kwawo ukuze kuhlangatyezwane nezo mfuno.
Iintlobo zezixhobo, izixhobo zezixhobo, iinkcukacha zoyilo kunye nezicelo

Izixhobo zeGear eziphambili kwiGearbox

Iigiya zezona zinto ziphambili kwibhokisi yegiya edlulisa amandla. Izinto ezisetyenziswa kwiigiya kufuneka zibe namandla aphezulu, zibe lukhuni, kwaye zingagugi.

Intsimbi: Eyona nto ixhaphakileyo esetyenziselwa iigiya. Ii-alloy zentsimbi, ezifana nentsimbi yekhabhoni, intsimbi ye-alloy, kunye nentsimbi engatyiwayo, zinika amandla agqwesileyo kunye nokuqina. Iintsimbi eziqiniswe ngekhephu, ezifana ne-20MnCr5, zithandwa kakhulu ngenxa yomphezulu wazo oqinileyo wangaphandle kunye nomongo oqinileyo.
Intsimbi Ephosiweyo: Isetyenziswa kwiindawo ezisebenzisa isantya esiphantsi ngenxa yokuba iyakwazi ukusebenza kakuhle kwaye ayigugi. Nangona kunjalo, ayifanelekanga kwiindawo ezixinezelekileyo kakhulu.
I-Brass kunye neBronze: Ezi zinto zisetyenziswa kwiindawo apho kufuneka ukungqubana okuncinci, njengakwii-worm gears. Zineempawu zokungagugi kakuhle kunye ne-self-thambisa.
Iplastiki: Iiplastiki zobunjineli ezifana ne-nylon kunye ne-acetal zisetyenziswa kwizicelo ezinomthwalo omncinci, ezikhawulezayo. Zilula kwaye zineempawu ezilungileyo zokunciphisa ingxolo.

Izixhobo kunye nonyango lobushushu: umqolo wokusebenza

Ukukhethwa kwezinto kunye nonyango lobushushu kumisela ubomi bokudinwa, ukumelana nokuguguleka, kunye nokuqina kwentliziyo. Ezona ndlela zixhaphakileyo nezisebenzayo ziquka:

Iintsimbi ze-alloy — iiklasi ezifana ne-20CrMnTi, 20CrNiMo, 42CrMo kunye nezinye iintsimbi ezifanayo zisetyenziswa kakhulu kwiigiya ze-bevel ngenxa yokuqina kwazo okuhle kunye namandla angaphakathi. Ezi ntsimbi zisabela kakuhle kwimijikelo ye-carburizing kunye ne-quench/tempering.

I-Carburizing (ukuqinisa ikesi) — inkqubo yokuqinisa umphezulu evelisa ikesi eqinileyo, engagugiyo ene-ductile, engundoqo eqinileyo. Iigiya ze-Carburizing ziyamelana nokuqhekeka komphezulu ngelixa zigcina ukuqina ukuze zikwazi ukufunxa ukuqhawuka.

Ukuqina okugqithileyo — kusetyenziswa apho kufuneka ubunzima obufanayo kwicandelo, kwiigiya ezincinci okanye apho ubunzima becala lomphezulu bungathandwa.

Ukuqina kwe-induction — ukuqina okujoliswe kuko kwamacango amazinyo okunokubonelela ngokumelana nokuguguleka ngaphandle kotshintsho olukhulu lweenkqubo zesithando somlilo kwiindlela ezithile zoyilo.

Iiblank ezifakwe ngomatshini — kwizicelo ezinzima, iiblank ezifakwe ngomatshini okanye ezifakelwe ngomatshini zibonelela ngokuhamba kweenkozo okuphezulu kunye nokumelana nempembelelo xa kuthelekiswa neeblank ezifakwe ngomatshini okanye ezenziwe ngomatshini.

Ukusila nokulepha — emva konyango lobushushu, ukusila ngokuchanekileyo kunye nokulepha okunganyanzelekanga kubalulekile ukuze kufezekiswe ukunyamezelana kweprofayili eqinileyo kunye nelothe kunye nokuvelisa ipateni yoqhagamshelwano efanelekileyo enciphisa ingxolo kwaye iphucule ukwabelana ngomthwalo.

Umthengisi oqinileyo uya kudibanisa ikhemistri yentsimbi echanekileyo, imijikelo yonyango lobushushu, kunye nokugqitywa kokugqibela ukuze kufezekiswe ubunzulu betyala obuqinisekisiweyo, iiprofayili zobunzima, kunye nobungqina bepateni yoqhagamshelwano.

Iingenelo ezinikezelwa ngabathengisi bezixhobo ze-bevel eziphezulu

Xa kuvavanywa ababoneleli, abathengi kufuneka bajonge ngaphaya kwexabiso kunye nemifanekiso yefektri. Ababoneleli abaphambili bazisa iingenelo ezinokulinganiswa:

Izakhono zokugqibela ukuya ekupheleni — ubuchule bangaphakathi ukusuka kwimveliso engenanto ukuya ekugayweni kokugqibela kunye nokuhlolwa kunciphisa ixesha lokuqalisa kwaye kuphucula ukulandeleka. Ulawulo olupheleleyo lwenkqubo luvumela ukunyamezelana okuqinileyo kunye nomgangatho ohambelanayo.

I-Metrology kunye nokuqinisekiswa — izixhobo zokuhlola zanamhlanje (amaziko okulinganisa izixhobo, abavavanyi bobulukhuni, kunye neerigi zokujonga iipateni) ziqinisekisa ukuba icandelo ngalinye liyahlangabezana nejometri ethile, ubulukhuni, kunye nokusebenza koqhagamshelwano.

Ubuchule bobunjineli obubuyela umva — ukukwazi ukuphinda udale iindawo ezigugileyo okanye ezidala kwiisampuli okanye kwimizobo emincinci kubalulekile kumashishini axhomekeke kwizinto ezihlala ixesha elide kunye nezinto ezinqabileyo.

Ukuguquguquka kwenani elincinci — uninzi lwezicelo ezinexabiso eliphezulu zifuna iiprototypes, ii-pilot, okanye ukwenziwa kwemveliso okuncinci. Ababoneleli abanokuxhasa ngokwezoqoqosho inani elincinci ngaphandle kokubeka phantsi ulawulo lwenkqubo bongeza ixabiso elibonakalayo.

Ulwazi lokufaka isicelo — ukucebisa ngotshintsho loyilo ukuphucula ubomi, ukunciphisa ingxolo, okanye ukwenza lula ukwenziwa kwemveliso kunokonga iindleko kunye nexesha lokungasebenzi kwabasebenzisi bokugqibela kulo lonke ixesha lomjikelo wobomi bemveliso.

Iinkqubo zomgangatho kunye nokulandeleka — iirekhodi zonyango lobushushu ezibhaliweyo, izatifikethi zezinto, kunye nokuhlolwa kwenqaku lokuqala zibonelela ngesiseko sobungqina esifunekayo kumashishini abalulekileyo kukhuseleko nalawulwayo.

Ezi nzuzo zahlula iivenkile zezinto ezithengiswayo kumaqabane obunjineli anikezela ngentsebenzo eqikelelweyo neqinisekisiweyo.

Kutheni ukhetha iBelon Gear - ixabiso elijolise kubathengi behlabathi

I-Belon Gear izibeka njengeqabane le-bevel gear elichanekileyo elakhelwe phezu kwamandla amathathu aphambili: izisombululo eziqhutywa bubunjineli, ulawulo lwenkqubo oluqinisekisiweyo, kunye nenkonzo egxile kubathengi. Nantsi into eyenza i-Belon Gear yahluke:

1. Ukugaya ngokuchanekileyo kunye nokugqiba okuqinisekisiweyo

I-Belon Gear ityale imali ekuveliseni amazinyo ngokuchanekileyo kunye nokukwazi ukugaya okuvumela ukuba iprofayili eqinileyo kunye nokunyamezela ilothe. Ukugaya emva konyango lobushushu, kwaye apho kuyimfuneko, ukugaya kuvelisa iipateni zoqhagamshelwano ezihambelanayo kunye nokusebenza kwengxolo ephantsi. Iseti nganye yegiya ihlolwa ngamaziko okulinganisa iigiya kwaye ibhalwe phantsi ukuze abathengi bafumane ubungqina obulinganisekayo bokuthobela imithetho.

2. Ubulukhuni obuqinileyo kunye nokuqinisekiswa kwezinto

Ukuqonda ukuba ubulukhuni bomphezulu, ubunzulu betyala, kunye nokuqina kwesiseko kulawula ukuthembeka kwexesha elide, iBelon isebenzisa iinkqubo zokuhlola amanqanaba obulukhuni ngokucokisekileyo. Ukulinganiswa kobunzulu betyala, iimaphu zobunzima beRockwell/Vickers, kunye neengxelo zokulandeleka kwezinto zihamba nokuthunyelwa. Olu qinisekiso lunciphisa ukusilela kwentsimi kwaye lwakha ukuzithemba kwizicelo ezibalulekileyo.

3. Ubunjineli obubuyela umva kunye nezisombululo ezenziwe ngokwezifiso

IBelon igqwesile ekuguquleni iisampuli ezigugileyo okanye iindawo ezindala zibe yiindlela eziphuculweyo nezinokwenziwa. Isebenzisa i-metrology echanekileyo, uhlalutyo lwezinto, kunye nokulinganisa ubunjineli, iBelon yakha kwakhona i-geometry kwaye icebisa ukuphuculwa okwandisa ukuqina kunye nokusebenza kwengxolo ngelixa igcina ukulingana nokusebenza.

4. Ulawulo lwenkqubo ukusuka ekuqaleni ukuya ekupheleni

Ukususela ekukhetheni i-alloy efanelekileyo kunye nendlela yokubumba ukuya ekuyileni umjikelo wonyango lobushushu kunye nokusebenzisa ukugaywa ngokuchanekileyo, iBelon ilawula inyathelo ngalinye lenkqubo. Olu qhagamshelo oluthe nkqo lufinyeza ii-feedback loops kwaye luvumela ukusombulula iingxaki ngokukhawuleza xa kufuneka uhlengahlengiso lwenkqubo.

5. Imveliso eguquguqukayo enolawulo olungqongqo lomgangatho

I-Belon ixhasa ukuqhutywa kweeprototype, iibhetshi ezincinci, kunye nemveliso enokwandiswa ngeenkqubo zomgangatho ezibhaliweyo kunye nobuchule bokuhlola inqaku lokuqala. Kubathengi abakwimizi-mveliso ekhethekileyo—ezolimo, ezemigodi, iirobhothi, kunye nokuhanjiswa kwemizi-mveliso—le ndibaniselwano yokuguquguquka kunye nokuqina ibalulekile.

6. Inkxaso yobunjineli eqhutywa zizicelo

Iqela lobunjineli laseBelon lisebenzisana nabathengi ukuhlalutya imijikelo yomsebenzi, ii-torque spectra, kunye neemfuno zengxolo. Le ndlela yokubonisana iqinisekisa ukuba isisombululo segiya ye-bevel esizisiweyo sifanelekile kwaye silungiselelwe ixesha elide nokusebenza.

Uluhlu lokuhlola ukhetho olusebenzayo — into onokuyicela kwiBelon Gear

Xa usebenzisana noBelon (okanye nawuphi na umthengisi ochanekileyo), cela:

Izatifikethi zezinto kunye neengxelo zonyango lobushushu.

Ubunzulu betyala kunye nobunzima beendawo ezimeleyo.

Iingxelo zeziko lokulinganisa izixhobo ezibonisa iprofayili, i-helix, kunye ne-runout.

Iifoto zepateni yoqhagamshelwano kunye namanyathelo okulungisa abhaliweyo.

Iprotokholi yokuhlola inqaku lokuqala (i-FAI) kwiiseti zeprotokholi.

Ubungqina bamanyathelo obunjineli obubuyela umva ukuba inxalenye ivela kwisampulu egugileyo.

Iigiya zeBevel zizinto ezibalulekileyo zoomatshini ezibomi bazo, ingxolo, kunye nokuthembeka kuxhomekeke kwijiyometri echanekileyo, ukukhethwa kwezinto, unyango lobushushu, kunye nokugqitywa ngononophelo. Ababoneleli abaphezulu banikezela ngaphezu kwezixhobo: banikezela ngokusebenza okuqinisekisiweyo kunye nobudlelwane bobunjineli. IBelon Gear idibanisa ukugaywa ngokuchanekileyo, ukuhlolwa kobulukhuni obupheleleyo, ubuchule bobunjineli obubuyela umva, kunye nolawulo lwenkqubo ukusuka ekuqaleni ukuya ekupheleni—okwenza kube lukhetho olunomtsalane kubathengi bamazwe ngamazwe abafuna izisombululo zegiya zebevel ezenziwe ngokwezifiso, ezithembekileyo, neziqinisekisiweyo. Ukuba ufuna iigiya zebevel ezenziwe ngokwezifiso ezixhaswa bubungqina bomgangatho obulinganisekayo kunye nenkxaso yobunjineli, iBelon Gear inikezela ngezakhono zokuhlangabezana nezo mfuno.

Abavelisi beZixhobo ezili-10 abaPhambili eTshayina